So, with major travel and vacation in the rear-view mirror, the next things on the to-do list are:
- Insure Peer Pressure through Hagerty for a fixed replacement price. This has been long overdue.
- Fix the driver’s side manifold-to-exhaust leak. I need to source two copper bolts like I did for the passenger’s side, and find some patience when I try to pull the old ones off.
- New road-going tires. This has been something long-delayed but when I get the first couple of teaching paychecks in hand, I’m going to spend it on five new tires and sell the four that are on the truck now.
- Sandblast one of the spare windshields to get it ready for welding repairs, primer, and paint. I’d like to get one of them prepped and have new glass installed so that I can pull the one on the truck off and put a clean one in its place.
Peer Pressure made a 257-mile trip this past weekend to the Eastern Shore without a hitch. The kids loved it, I had a smile on my face the whole time, and it was her first visit to the shore–about as close as I’ll ever let her get to salt water.
I had no issues with starting, overheating, or odd distributor explosions. I am noticing that braking is getting wobbly up front, probably due to the rotors being warped (the only parts we didn’t replace during the brake job this spring) so I’m going to have them ground or replaced next month.
After that, it’s getting a set of road-going tires. Mud-Terrains are good for mud but loud as shit at 60mph.
Whenever I take the Scout out for a drive, I’m on the alert. I’m listening to the engine, feeling the brakes through the pedal, gauging the transmission through vibrations in the stick. Does that sound right? Are we pulling to the left? When did that start happening?
Now that the brakes are fixed and I had my misadventure with the distributor a few weeks ago, I’m doubly alert. As it happens, I’ve started hearing a clattering nose at idle that wasn’t present a few weeks ago. Today I had a little time and got under the truck to tighten up the emergency brake cabling, which means I can let it idle with the brake on and know that it’s not going to roll backwards into the garage. After I did that I put a flashlight into the wheel well and immediately found the source of the clattering: the exhaust manifold gasket on the driver’s side is bad, so I’ll have to order two new copper bolts for that and replace it. When the passenger’s side crapped out seven years ago I bought two just to be on the safe side, so there’s still one in my parts bin. Probably after the camping trip next week.
Oh, and I used a Permatex kit to re-glue the rear-view mirror back on to the windshield, which had fallen off about two weeks ago. I hope it works.
These are the endcaps I’m buying from Bennett. Technically I don’t need two of them–my passenger endcap is dented from the swingarm, and the driver’s side is OK–but it’s always good to have spares.
Update: Here are the insides of the red tailcap, as per Neal’s request in the comments below. Looks like this one was torched out of a Scout with a little cancer above and below.
From left to right, you’re looking at the top to bottom. The hinge pin for the liftgate is in the top right area. The tailcap is actually a two-piece section that you can see here– a flat section of steel that is welded underneath the folded edge of the rounded piece. This forms the inner edge of the tailcap.
This is looking at the back side, where the edges of the inner and outer fenders are welded together and then join with the tailcap.
So Neal, you could probably buy four parts from Super Scout Specialists and weld your own, if you can’t find a donor scout–they’d be the corner post and the tailcap. And you’d need the hinge pins too.
A couple of months back, when I was laid up, I got word that Bennett’s mother had passed. I met her once during a workday, and she was a real nice lady–she was even kind enough to make us all lunch. Now that her estate is being settled, he’s got to clear out the stuff he’d stored at her place. So he’s divesting himself of all but the essentials: a ’57 Studebaker Golden Hawk has been sold, a ’63 Valiant is still awaiting a buyer, and he’s sorting through the rest of his fleet. Most importantly, he wanted to move his ’53 IH R-110, named Phantom, out of the barn at the farm to his home garage. I’d offered to help months ago, and was looking forward to spending a day getting dirty moving trucks with friends.
First we had to make room, so I met he and Brian at his house to help move stuff from one bay of the garage to the other. I had to be careful not to pick up anything heavy so that I wouldn’t mess up my stomach, which is still healing, but tried to be as helpful as I could. When we had enough space cleared to fit a full-size pickup, we hopped in his brother’s Ford and headed up to the farm.
Upon arrival, we were faced with about 20 years worth of parts storage and cleanout. Actually, he’d already gone through a LOT of the stuff up there and moved, junked or sold it, but there’s still a bunch left. In front of the garage sat a spare R-series frame and bed loaded with parts he’s selling in bulk, so we continued piling stuff into that bed for disposal. Next, we reorganized a spare bed that was sitting on Phantom’s existing bed, spinning it 180 degrees so that it would fit neatly into the raised platform in his garage with the tailgate open.
We strapped that down to the bed and continued moving parts to the back of the Ford when we realized how many spare R-series parts he still had in the garage. I suggested we throw those in the back of Heavy D, which had been parked the farm, and I’d drive that home behind them. Quickly, we filled the beds of the Ford and the IH pickups with priceless 70-year-old sheet metal until there was no more room.
When we finished that, Bennett re-oriented the trailer and we started winching Phantom up onto the bed. This took some time and skill, but Bennett is a pro at this stuff and soon we had the whole thing strapped down and ready to go. Among the stuff he was getting rid of were two clean reclaimed Scout tailcaps and a full-size steel rim, which I grabbed, and he offered me a 25-gallon compressor and a heavy-duty toolchest, all for a price I couldn’t refuse.
When it was time to saddle up, I followed them down the hill and onto 40 in Heavy D, marveling at how different the driving experience in his truck feels. It’s got an identical engine/transmission combo as Peer Pressure, but the engine was built with a hotter cam so the idle is completely different and the transmission feels much smoother. It reminds me a lot of driving my Dad’s old Ford wrecker from our repossession days in terms of ride and steering: the suspension is softer than Peer Pressure (Conestoga wagons are softer than Peer Pressure, to be fair) and the oversized tires made steering something that had to be planned minutes in advance. Still, I loved it. I can’t remember the last time I drove a full-size pickup with butterfly windows, a bench seat, and a CB radio, but it’s been too long.
Returning to his house, we scratched our heads until we came up with a solution for how to get a heavily loaded trailer up the embankment of his driveway without cracking the concrete: we shoved some 2×4’s under the trailer tires to lessen the angle. Once we’d done that, and with a little scraping, Bennett was able to center a 22′ trailer with a longbed Ford in front of his narrow garage door with only two minor adjustments before shutting it down. For reference, this would be as easy as parking the Queen Mary in a phonebooth backwards with an outboard motor.
We used a snatch block around a concrete support pillar to winch the truck backwards off the trailer and got the second bed within inches of the raised platform it would be stored on; then it was a matter of backwoods engineering to jack it high enough to get the edge of the bed onto the lip of the platform. Once we had that done, it was a simple matter of using some 2×4’s to gain leverage and some pushing to get it in place. At this point I had to leave to meet the girls for an appointment up in Pikesville, so I said my goodbyes and cranked the Scout up to meet them there.
After the meeting, when I got in and turned the key to start it, I heard a POP from under the hood, and found that she wouldn’t catch. I added some gas to the carb, filled the tank with the remainder from my rotopax (remember, the gauge is still inoperable) and tried again: no luck. On further inspection, I realized the distributor cap was loose, and realized that the POP had been from gas vapor sneaking back into the distributor from a bad vacuum control diaphragm: when I turned it over, the vapor sparked and lit, popping the cap off and sending the rotor someplace I couldn’t find.
I fooled with it for a while, but was exhausted from the day, and the girls were waiting for me and for dinner. We returned home to eat, and did some investigation online before calling USAA to arrange for a tow back to our local garage. I’d added towing to our coverage a couple of years ago with this very thought in mind. Then I drove back up and waited for the truck to arrive. The guy driving the flatbed was a pro and we quickly got it loaded. I followed him to our neighborhood garage and we dropped it out front with an apologetic note to Jeff, the owner, describing the problem.
This afternoon I talked to Jeff and he’d already found the problem and ordered the part; hopefully it will be fixed sometime tomorrow and I can pick her up on Wednesday morning.
Now that Brian is finishing up work on his house and it’s getting warmer, the hunt for a new Scout has begun. He’ll have a garage to put it in shortly, so we’re casting about to see what’s available in the Mid-Atlantic region.
His needs are pretty simple: He’d like a running, driving Scout with minimal required bodywork. In reality, we could find him an inoperative example and have the mechanical stuff done easily; the body is the most important part of the equation, and that’s hard to find these days, as mentioned before.
I spied a shiny silver Scout on Craigslist late last week and shot him a text, and he contacted the seller immediately. Online, it looked great: a new engine, a soft top, decent body panels, and the price was fair. On closer inspection the pictures showed the issues that the seller did disclose: the door panels looked toasty, there was some visible rust in other areas, the pillars around tailgate were wider at the top by about 1/2″, etc. We knew it wouldn’t be perfect, but we had to do our due diligence.
We met up in Federal Hill and found the truck parked on the street. The seller was running late so we had about 45 minutes to go over it by ourselves with no pressure, and what we saw got more disappointing as we looked closer.
I should stop here and say that this was probably the best-looking Scout I’ve seen since Peer Pressure. For an east coast Scout it was in fantastic shape. But for Brian it was past the point of “easy project” and firmly at “involved overhaul.” In terms of real-world rigs it wasn’t at end-stage Chewbacca level (running roughly, doors sagging, floor shot, body mounts toasty) but it needed a lot of TLC to get right. Both doors were pretty much shot. The windshield cowl was toasty on both sides. The inner fenders were crispy and the driver’s outer fender was on its way out. The interior was a mishmash of poorly attempted fixes and bad ideas: the front seats were captain’s chairs cut out of some kind of customized van and bolted to the Scout floorpan.
But it did have its pluses; the floors were all solid inside and underneath, the engine was brand new and purred like a kitten, it had a $1,000 soft top installed, with a hard top that came along with it. It was a good platform for a sympathetic restore that wouldn’t be impossible to do (see: Chewbacca) and he’ll get the money he’s asking for it.
We talked with the seller for a while and went over the history, asked a couple of questions, and had him start it up. Brian went for a spin around the block while I chatted with the seller, and on his return Brian basically told him thanks but he wasn’t interested.
We hadn’t gotten our hopes up too high, so the letdown wasn’t bad; we continued down Fort Avenue and got some tacos and a beer to drown our momentary sorrow. There will be other Scouts out there, and we will find Brian the right one.
I was anxious to get the Scout on the road after getting back from Colombia this weekend, but I knew there was an issue I needed to address first: the passenger door latch mechanism had spun forward so that it wasn’t engaging the door pin, so the door wouldn’t close. I’ve been through this before with the driver’s door, and eventually swapped out the mechanism for a spare I’d pulled from the Wheaton Scout. As I dug into this latch I realized I was going to have to do the same thing for the passenger door. The complicating factor is that the latch assembly is tucked tightly behind the rearward track for the door glass, and won’t come out without the track out of the way.
(Purple over gold poly. Gorgeous, I know. This is after the glass came out).
Looking at my own directions, I started pulling the butterfly window but soon remembered that was not necessary. I cranked the main window down, pulled the clips off the scissor assembly, unscrewed the tab atop the butterfly frame and pulled the window out of the way. The track came out easily but the rivets holding the screw plate to the track finally gave up and broke off after repeated abuse.
(Broken track on the bottom: note the mounting plate has come de-riveted. Two spares are at the top).
Luckily I had pulled two spares from the Wheaton Scout. There was a bolt stuck in one of the screw holes, so I hit it with PBlaster, then heated it up on the bench grinder, and with a set of channel locks it came right out. The latch assembly and track got hit with some white lithium grease before I bolted them in, and the whole door went back together quickly. Then I tore the driver’s door down and did the same with that assembly to get the window moving more smoothly on its tracks.
(Bad latch on the right. The cam was not under tension from the spring, so it barely worked).
Once everything was buttoned back up I took her out for a spin around the block and the first new gas she’s had since December of 2017. The brakes feel tight and even–the pedal is firm and catches much quicker than the old manual booster ever did, and the truck doesn’t pull to either side like it used to. I still have to adjust the drums by reversing and braking, but overall I’m thrilled with the upgrade.
As I drove down Frederick Road, I caught sight of the Diesel Traveler coming my way and waved to the owner, who passed me on the narrow street. I turned around and gave chase but lost him as he crossed Rt. 40. At some point, I’ll catch up to him.
Update: we saw him parked nearby this afternoon when we went out for lunch.
My Scout friends came back on Sunday to help me button up the rear drum brakes on Peer Pressure. When last we left off, we’d put new pads and hoses on the front discs but when we pressurized the system one of the rear cylinders blew out under the increased pressure from the hydro-boost. It was getting late, and everyone was tired, so we agreed to meet again to finish it up. In the week following I bought a new set of drums to match the shoes I got with the Scout, as well as a full spring kit and two adjustable valves.
Bennett and Dennis came by in the early afternoon, bundled up for the freakishly cold weather (the day before, it had been sunny in the high 80’s) and we set to work. First we jacked up the rear and put the axle on jack stands. Then we pulled both wheels. I told Dennis I’d never done drums before, only discs, so he sat with me on one side while Bennett had the other side to himself. We pounded and pried off the drum on the driver’s side, mangling one of the clips in the process, and tore down the drum.
Dennis stepped me through the rebuild process patiently until we got to the clip that had been mangled, and then I had to get on the phone to find a new one. Luckily a local parts store had the kit we needed in stock, so we ran out to grab it.
I had inherited a set of brake shoes when I bought the truck, so it was a bit of a toss-up whether they would fit in the drums I got from NAPA. It turned out I needn’t have worried, and they went in without a hitch. Somehow Bennett got his side’s clips, springs, notches and pins aligned correctly and installed before Dennis and I did.
The shoes on the truck were still in excellent shape (as were the drums, actually) but we replaced everything while we had it open. Bennett had to reflare both brake lines because the fittings had rusted to the cylinder, which took time. Then we bled the whole system out, reflared a leaky fitting, and bled it again. At that point everything was holding pressure so Dennis fixed the brake light switch and we opened the barn doors for a test ride.
The difference is immediate and dramatic. The pedal throw is similar but the brakes dig in and hold a lot faster than they ever did before; the whole truck comes to a stop much faster and with purpose while the old system took a lot of frantic stomping and swearing to work. It’s going to take some getting used to, but that’s the kind of progress I like. It’s great to finally have this project completed.
I’m continually amazed and humbled at the generosity and patience of my friends, and I am thankful for their time and expertise. And they’re a lot of fun to hang out with. I really don’t know how I would pursue this hobby without them.
Last night’s cold and gusty weather continued into today, freshly piled leaves cluttering up all the places I’d raked in the rain last weekend. I had guests coming to the ghetto garage, so I tried to church it up as much as possible. Ray arrived from PA early, and stopped to pick up coffee and donuts for me. Bennett arrived soon after, and then Brian, Dennis, Brian H, Carl, and Alan. We stood around and shot the shit for a little while, and then dove into our list.
The Hydroboost unit went in with little fuss, although I can’t take any credit because I wasn’t doing much of the work. Bennett, Ray and Dennis are the subject matter experts, so the rest of us sort of stood around in my crowded little garage and watched as they worked their magic. Bennett pulled the battery, removed the stock brake booster and cleared the lines.
Ray set up the aluminum standoff block and drilled new holes in the Astro mounting plate while Dennis pulled the assembly under the dash apart. Within an hour the main unit was bolted in place and the hoses were run. There was some concern over the hard lines going from the pump to proportioning valve but Bennett showed his skill with a flare tool and had new ones bent and fitted in an hour.
While we had the brake system pulled apart, it made sense to pull the wheels and go through the brakes. However, NAPA failed me on Thursday and did not put my order through for pickup on Friday, so the pads, calipers, cylinders and other parts I’d ordered never arrived. Bennett raided his considerable parts stash and brought a new set of front pads, but when we pulled the front wheels off and looked at the calipers (and banged on them with a hammer) it was clear we would need replacements. I started working the phone, and a different NAPA came through for us. Somewhat stalled, we took a break for lunch at the local diner, and by the time we were done the parts were waiting for us.
Back in the garage the new calipers went on smoothly, and we bled the brake system from the front to the back. A few adjustments to the pedal were made, a legacy vacuum hose to the old booster was plugged, power steering fluid was procured and added, and the truck was idling smoothly with no squealing from the pump. However, Brian noticed the rear passenger brake started leaking heavily, so we shut the truck back down again. Apparently the brake cylinder blew up with the increase in pressure from the pump.
It was 6PM, getting cold, and already dark, so we called it a day at that point. I’ve got a list of parts to buy for the rear brakes–mainly a spring refit kit and two new soft brake lines, because I have shoes and bought cylinders today. We’ll pick up part two in a couple of weeks.