I made a little progress with the bumper project over the last week, up to the point where I need a welder. To recap: I originally bought 1/4″ box steel which wound up being way too thick, and bought another length of 1/8″ box steel which worked out perfectly. After a little coaxing I cut the edge off the bar and then cut two sections from that, leaving me with a pair of C-shaped sections ready for pilot holes.
I used a stepped drill bit in the drill press and then ground off about 1/8″ of each edge to get them flat, parallel, and shallow, then test fit everything on the bench.
As for welding, Brian took his rig back a month or two ago so I’m without anything here to use (and truth be told, the welds I was making before he came and got it were terrible). I called a local mobile welder who quoted $125 just to come out; while everybody’s got to make a living I’m having a hard time rationalizing that when I could spend another $150 and get a decent 110-amp starter MIG for myself. Or, I could spend $40 and grab a simple 110 MIG from the local rental center, and I wouldn’t have to deal with yet another large tool taking up space in my already cramped garage….perfect!