{"id":4000,"date":"2023-08-20T16:33:24","date_gmt":"2023-08-21T00:33:24","guid":{"rendered":"https:\/\/www.billdugan.com\/scout\/?p=4000"},"modified":"2023-08-20T16:33:24","modified_gmt":"2023-08-21T00:33:24","slug":"major-surgery-part-2","status":"publish","type":"post","link":"https:\/\/www.billdugan.com\/scout\/2023\/08\/20\/major-surgery-part-2\/","title":{"rendered":"Major Surgery, Part 2"},"content":{"rendered":"<p>Here&#8217;s the Sunday update. I got a bit of a late start because I had to run out to get supplies, but put about 7 solid hours in. First up was bending the metal to fit and getting things aligned.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4001\" src=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6423.jpeg?resize=1024%2C768\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6423.jpeg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6423.jpeg?resize=400%2C300&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6423.jpeg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>When I had it squared up and ready, I looked over the barrel from the old vent and cut the rusty metal off the edges. What remained clearly wasn&#8217;t enough to make a template from, so I took measurements from the driver&#8217;s side and built a new template. With that cleaned up and bent, I tacked it together and continued shaping it correctly to fit.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4002\" src=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6426.jpeg?resize=1024%2C768\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6426.jpeg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6426.jpeg?resize=400%2C300&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6426.jpeg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>When I had it set up correctly, I bent the mount for the vent cable stay and welded a support to that so it wouldn&#8217;t move.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4003\" src=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6428.jpeg?resize=1024%2C768\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6428.jpeg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6428.jpeg?resize=400%2C300&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6428.jpeg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>Then I spent about an hour tweaking the barrel, test fitting it, tweaking it some more, and finally being satisfied with the way it fit. When I had it the way I liked it, I dialed in the welder and started tacking around the edges. This took time, and I did wind up warping the metal a little bit, but nothing I can&#8217;t work around.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4004\" src=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6435.jpeg?resize=1024%2C768\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6435.jpeg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6435.jpeg?resize=400%2C300&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/08\/IMG_6435.jpeg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>When I had that the way I liked it, I started trimming a section of metal for the back wall. I bent several sections of the rear section upwards so that I can use that to help secure the whole structure. Then I hit the bottom of the vent with etching primer and seam sealer, and I&#8217;m letting it dry overnight. Tomorrow I&#8217;m going to start tacking it into place and getting things ready to install permanently.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Here&#8217;s the Sunday update. I got a bit of a late start because I had to run out to get supplies, but put about 7 solid hours in. First up was bending the metal to fit and getting things aligned. When I had it squared up and ready, I looked over the barrel from the [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_post_was_ever_published":false},"categories":[68,69],"tags":[],"class_list":["post-4000","post","type-post","status-publish","format-standard","hentry","category-travelall","category-welding"],"jetpack_shortlink":"https:\/\/wp.me\/p58Ac2-12w","jetpack_sharing_enabled":true,"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts\/4000","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/comments?post=4000"}],"version-history":[{"count":1,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts\/4000\/revisions"}],"predecessor-version":[{"id":4005,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts\/4000\/revisions\/4005"}],"wp:attachment":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/media?parent=4000"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/categories?post=4000"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/tags?post=4000"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}