{"id":4114,"date":"2023-10-02T09:19:52","date_gmt":"2023-10-02T17:19:52","guid":{"rendered":"https:\/\/www.billdugan.com\/scout\/?p=4114"},"modified":"2023-10-02T09:19:52","modified_gmt":"2023-10-02T17:19:52","slug":"boxed-part-3","status":"publish","type":"post","link":"https:\/\/www.billdugan.com\/scout\/2023\/10\/02\/boxed-part-3\/","title":{"rendered":"Boxed, Part 3"},"content":{"rendered":"<p>This weekly update is regrettably several days past my usual Friday schedule, but given the amount of stuff I&#8217;ve been posting this year, I figure that&#8217;s OK.<\/p>\n<p>With winter fast approaching and a week and a half worth of wet weather behind us, I knew I was going to have to do something about dry storage for the Travelall. Erecting a new garage is out of the question, and putting the awning up isn&#8217;t going to fly, so I went with the cheapest option: an inexpensive Suburban-sized car cover from Amazon. At first I was afraid it wasn&#8217;t going to be big enough to cover my truck&#8217;s ample backside, but once I adjusted the front, the rear fit snugly over the taillights with little to spare. It&#8217;s tight enough that I don&#8217;t even think I&#8217;d need to tie it down, although having two built-in straps is a nice feature.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4115\" src=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6742.jpeg?resize=1024%2C768\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6742.jpeg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6742.jpeg?resize=400%2C300&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6742.jpeg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>On Sunday I had the afternoon to keep working on the seat cage, so I finished cleaning up the joins and smoothing everything out. Then I put it in the truck, taped a rectangle of cardboard to the top, and scribed out the trans tunnel. With some adjustments and a second template, I laid it on some 18 ga. steel and cut out the front section. After I trimmed it to where I liked things, I tacked it in place and did one last check before tacking the perimeter in place every inch.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4116\" src=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6743.jpeg?resize=1024%2C768\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6743.jpeg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6743.jpeg?resize=400%2C300&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6743.jpeg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>When I&#8217;d ground down the welds, I cut out two rectangles for the ends and tacked those in. I did another test fit, ground some things down, and tacked each side into place.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-4117\" src=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6748.jpeg?resize=1024%2C768\" alt=\"\" width=\"1024\" height=\"768\" srcset=\"https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6748.jpeg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6748.jpeg?resize=400%2C300&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.billdugan.com\/scout\/wp-content\/uploads\/2023\/10\/IMG_6748.jpeg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>Then I adjusted the welder settings, sealed up the top and sides, and ground everything down to smooth with the flap disc. At this point I&#8217;m trying to figure out how I&#8217;m going to arrange the two doors; currently I like the idea of countersinking them inside the cages that they&#8217;re flush with the top. I&#8217;ve got a hinge here from Grainger ready to go, but the locksets they sent me are way too small (curse you, Internet!). So I&#8217;ll spend some more time considering that solution.<\/p>\n<p>The other thing that came in the mail were two 3D printed plastic visor clips, something the truck didn&#8217;t come with and that I haven&#8217;t seen anywhere else. I took a chance based on a comment from the Round-Body Travelalls group on Facebook, and I was not disappointed when they showed up. With two stainless screws from my bench stock, the clip went right into the existing holes on the driver&#8217;s side and the visor snapped into place. They need to be sanded and cleaned up, but I&#8217;m happy.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>This weekly update is regrettably several days past my usual Friday schedule, but given the amount of stuff I&#8217;ve been posting this year, I figure that&#8217;s OK. With winter fast approaching and a week and a half worth of wet weather behind us, I knew I was going to have to do something about dry [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_post_was_ever_published":false},"categories":[50,68,69],"tags":[],"class_list":["post-4114","post","type-post","status-publish","format-standard","hentry","category-seats","category-travelall","category-welding"],"jetpack_featured_media_url":"","jetpack_shortlink":"https:\/\/wp.me\/p58Ac2-14m","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts\/4114","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/comments?post=4114"}],"version-history":[{"count":2,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts\/4114\/revisions"}],"predecessor-version":[{"id":4125,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/posts\/4114\/revisions\/4125"}],"wp:attachment":[{"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/media?parent=4114"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/categories?post=4114"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.billdugan.com\/scout\/wp-json\/wp\/v2\/tags?post=4114"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}