Whoo boy, I really stepped in it on this one. There is a lot of work to do here. In rough order, here’s how I see things:
Dump more MMO down the cylinders, and get the engine to spin freeThe engine is free and I got it to start.Check the oilit’s full, but the oil is black. It’s now replaced, but the oil filter is leaking from the seal, so I have to drain it and fix this.Pull the battery outPull the ignition cyl out and swap with a spareDone!Clean and gap the plugsDone, although one of the plugs is cross-threadedHang the doors on the truckAfter I got it out of the backyard I was able to get the doors hung properly.Clean out the bed and remove the seatThis took a good power washing, but it’s clean now.Pull out some spare tail lights and replace themTwo spare lenses are in place.- Spray everything else down with penetrant—this is ongoing
Test the plug wiresDone. I actually used four wires from a spare set I had.Pull the coil and replace itDone. I had several good used coils in my spares.Rebuild the carbDone, but might still need some work.Clean out the distributor, points, and rotorDone. I was able to use the original rotor but had to buy new points..Test for sparkDone, and working.Hook up the boat tank, route the fuel to a jerry canDone. The original fuel pump is toast, so I’m using an electric pump for now.Pull the distributor and prime the oil pumpDone. This was challenging but I was able to make it work.- Figure out what hardware goes into the cab top
Power wash the engineDone. It’s abut 30% cleaner.- Rebuild the entire brake system—master cylinder, drums, and lines –
I rebuilt the front brake system and got it to hold pressure. The shoes are absolute garbage. - Test the alternator and see if it works
Find a set of replacement seats somewhereDone. I found a set of CJ-3 seats for $50.- Find a replacement passenger seat base
Find a rollbarBrendan gave me the rollbar out of the blue Mule up at Dan’s place.- Get the engine running and the rings free. The compression is still super-low in Cylinder 1 so she won’t start reliably. I need to get it hot to try to loosen things up, and then maybe I’ll have more luck.