I spend most of my week sitting at my desk in front of a computer, so the last thing I feel like doing on the weekend is being indoors. This weekend was unseasonably warm in Maryland for November, so I took full advantage and worked in the yard for most of Saturday. In the afternoon I pulled both of my spare inner fenders down from the attic in the garage and looked them over. Neither one is in excellent shape, but some close inspection showed just what condition they were in.
The passenger side is the worst. There’s a lot of surface rust over everything, and it’s pretty crispy down around the wheel well—to the point where I wouldn’t be able to save the lower half if I tried. I’d have to cut out the bottom half and weld in new steel—but the whole section is made up of a compound curve with several mounting points that I’d never be able to mimic.
The driver’s side is in much better shape, but there are a few places where it’s rusted through completely. I put the wire brush on it and got a lot of the surface rust off, and then used the DA sander to go at some of the smaller sections. It’s pretty clear that I’m going to need some POR-15 or another rust encapsulator to seal the stuff I’ve sanded to this point, but there’s a lot more to be done on this section before I call it done. I’ll most likely just put the passenger side back up into the attic where it’s out of the way.
On Sunday it was still warm, so I decided that I was tired of the dead lights in the dashboard and decided to tear things down to fix it. I pulled the dashpad and the fascia plate over the radio off and got into the back of the gauges. It’s pretty easy to pull the sockets out but it’s much harder to get them back in place; I wound up having to pull the hose off the defrost vent in order to get behind the speedo and then I was able to get the three bulbs on top of that gauge out. I used my 12-volt tester to check socket/bulb combinations before I replaced them with LEDs; all of this took much longer than it sounds like it did.
After the sun went down I tested it out, and I can see the speedo again, and it’s clear! The LED bulbs have a bluish cast to them that I’m not thrilled with, but I’ll take what I can get until I have to get in there again—because the bulbs in the secondary gauges aren’t lighting up at all. I did forget to check both the 4wD and the hi-beam indicator, so I’ll have to do that tomorrow.