Post-Nats Video Update

Here’s a long-delayed video update covering everything after Nationals to now, including yesterday’s excellent Travelall update: The truck is starting again, after I ran out to the 800, stole the ignition switch from that, and swapped it in. As I was testing the old one I found that the lock barrel was just spinning inside the switch, which is very much not supposed to happen. This was the unit from the replacement wiring harness, so it was probably 60+ years old, and definitely due for a replacement.

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12 Volts

The fuel gauge on the Scout has been annoying me since I bought the truck seventeen years ago.  I took some time last weekend to jump the connection from the sender directly to the gauge, bypassing the voltage regulator, and found that the gauge does work correctly—which means the issue is behind the dashboard somewhere. Next, I tested the voltage regulators on all of my spare oil/temp gauges, and as far as I can tell they’re working correctly. Tracing the wire from the gauge back to its next stop at the harness, I pulled the bulkhead connector off the firewall and found that it was full of garbage—tar and rust, which had made its way inside from the ‘sealing’ job the previous owner did at some point. So I cleaned all the contacts. With a new fuel/amp gauge installed (this one with bright orange needles and UNLEADED FUEL ONLY added under the other text) I turned the key and got….nothing.

So I figure there’s a break in the wire somewhere between the sender and the gauge, or a bad connection in the bulkhead connector. My next move will be to test continuity between the endpoints and see where the break is, then try to fix that issue.

While I had the dash broken down, I cleaned all the contact areas on the circuit boards I could reach, and replaced the bluish LED bulbs I originally installed with newer, whiter bulbs. After buttoning the dash back up I was rewarded with a fully lighted set of gauges—before this I only had two bulbs working on the speedo cluster, and a left turn signal indicator. Now I’ve got everything back, which is a relief—including my right turn signal indicator! (now I just have to break the wheel down and fix the canceling cam).

And while I was messing around under the dash, I spied pigtails coming out of the courtesy light harnesses and decided to test one with the existing door light switch on the passenger side. I put a test wire on it and when that actually worked, I decided to fix both sides. Someone had swapped in light harnesses with pole-style connectors, so I snipped those off and added blades to fit the ends of the main wiring harness. The driver’s door switch had been mangled long ago so I drilled and tapped a new hole for a used switch from the green truck and wired it in. And as mentioned earlier, I assembled a dome light for the rollbar from a new LED light, a length of wire, and a special automotive pigtail sourced at Nats. Feeding the wire down the rollbar, through the speaker hole, over the wheel well and into the rear taillight housing, I connected it to the factory dome light lead. Now, opening either door turns on the two under-dash courtesy lights and the dome light, which makes getting in and out of the truck in the dark much easier.

I swapped the second of the two LED dome lights I bought in at the back of the Travelall, and that brightened the area up by a factor of five. I’ve got some switches coming to replace the ancient ones that came in the truck, and I’m going to design some new 3D-printed housings for each light to clean things up.

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Post Nats To-Do List

I had Juneteenth off from work, so Father’s Day weekend wound up being a nice 3-day break, but I spent the majority of it doing hard labor in the backyard, tackling some long-overdue landscaping jobs. Even so, I found a little time to fool around with some of the new parts I got at Nats, and to come up with a list of tasks.

  • Test out the new hood bumpers. These fit the truck perfectly!
    • Now I’ve got to buy the repro rubber pad for the back of the cowl.
  • Install and wire up the wiper motor in the Travelall. Installation was super easy, but Jim hadn’t had time to rewire it, so I have to figure out which arrangement of the three wires will properly park the motor. At first, with the factory colored wires (red, green, black) matching the IH configuration, the motor spun constantly. The wiper motor is a Jeep YJ unit, and I was able to swap the wires on the switch until I found the Park combination. With that sorted out, I put the switch back in place on the dashboard and dug through my bins to find the original wiper arms. The passenger side was in good shape and actually had some rubber left on the blade, so I roughed it into place. Both of the driver’s side arms, however, are missing their springs.
  • Buy and install a new passenger seat belt in the Scout. I seem to remember these were much cheaper 15 years ago, but safety is safety. And I certainly hope the build quality is better than the first set that I bought.
  • Install the window felts and channels on the Travelall. This is going to require taking the front doors apart almost completely, but I’ve already done this once (twice?) with the spare doors from the green truck, so I’m familiar with the process. The kit I bought is only for the front doors; channels and felts are sold for the rear doors as part of a larger kit which includes the front doors. I wonder where I can get just the rears?
  • Check to see if short Scout II armrests will fit the Travelall. The bolt pattern drilled into my doors is 5.5″, so that’s what I’m looking for. They work perfectly. I just need to find a black one for the passenger door.
  • Build a rollbar dome light for the Scout. I’ve got the proper connector, so it’s just a matter of sourcing the wire and a bright new LED. I found one of each on the Jungle Site and bought a second LED for the rear of the Travelall. Not only did I rough in a rollbar dome light, I fixed the door switches so that now the courtesy lights come on whenever the doors are opened. LUXURY.
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Nationals 2026 Trip Report

Our trip to Ohio started out with a bit of a whimper. Brian made his way across the bridge at a reasonable hour, and I was packed and ready to hit the road as soon as he threw his bag in the Scout. After kissing Jen, petting the dog, and forgetting my phone on my desk, we jumped in and prepared to start the truck. Then Brian sadly held up several parts of his seatbelt, which had exploded in his hands as he tried to click it in place.

Finley broke the female side of the seatbelt several years ago and I’ve always been able to get it put back together, but this time it was in multiple pieces and we were antsy to get on the road. So I grabbed one of the spare lap belts from the Red Bus and we swapped it into place while big fat drops of rain started coming down around us. Satisfied we had reached a minimum level of safety,  we hit the road for the Park & Ride on Rt. 32, where we were meeting Bennett. He was driving Heavy D, his red-on-white pickup, now that Mr. Hanky has moved to Pennsylvania under the assumed name Hank. The rain continued for a while, at least until we made it past Frederick, and then the skies lightened up and we drove toward the setting sun. At speed the soft top held the water at bay, for which we were thankful.

We decided to stop off at the Oak Barrel Cafe, an unassuming but absolutely top-notch gas station/restaurant where we’d grabbed dinner last year, and where Mr. Hanky decided to blow a lower radiator hose. This time there was no drama, and we each got a giant slice of cake to go for the road. From there we drove another 3 hours and found a hotel in Washington, PA, south of Pittsburgh, for a layover. We’d been hoping to meet up with our friends Chad and Liz, who live nearby and now own Hank, but they’d left a day earlier.

Thursday morning we woke a bit later than we planned on, ate some powdered hotel eggs, and hit the road by 10. The drive west was pleasant and mild—the first 2/3 of the trip was overcast and the recent rain had cooled the hills of western PA and the plains of Ohio down to a reasonable temperature. With a bunch of expensive gas stops, we made it to Dayton and the entrance of the Air Force Museum by 3:30. This year we walked all the way to the back hangar and spent most of our time there, as we hadn’t been able to see much of it last year. After being shooed out of the museum at last call, we drove over to a restaurant to have some dinner, stopped at a grocery store for provisions—ice and beer, mainly—and then headed to the hotel. We met a few friends in the parking lot, checked ourselves in (a ground-floor room is the way to go) and walked back outside to tailgate.

Chad and Liz were already there, and we met her parents, who were super nice. As we all stood around the bed of Heavy D and caught up, a tall silver-haired man drove up towing a Super Scout on a trailer, parked, walked over and introduced himself: Pate, a fellow we’d met up with years ago when I was organizing local gatherings. I shook his hand and offered him a beer, and we all settled into comfortable, fun conversation. At one point Pate disappeared into his truck and came back with a mason jar full of brown liquid with a wooden block in the center, took a sip, and passed it to me: delicious homemade bourbon flavored with a chunk of oak. This was passed around the circle to unanimous approval. We all stayed out until 11:30 or so, and made plans for the next morning to caravan over to the show.

The next morning we powered up with hotel breakfast and headed out to the parking lot. We helped Pate get his truck off the trailer, which gave me the opportunity to sit in a Super Scout for the first time while warmed up the engine; I can definitely see the appeal of taking the doors off a Scout II. Then we caravanned over to the show. After setting up camp and registering, we hit the parts stands to see what was available. A couple of the usual vendors weren’t there this year, but there was still plenty to dig through and many deals to be had. I restrained myself to only buying a set of new hood bump stops for the Travelall—they require fine pitch bolts, which are specific to IH as far as I can tell. Back at the trucks, I pulled out the Bestop box and put a sign on it. Within about an hour I had three guys trying to talk me down on the price. Eventually we made a deal for cash, and I doubled my money, which meant I had cash for parts!

There were a few tech talks that sounded interesting but the one about electrics that I wanted to hear didn’t actually happen; I don’t know what the story was, but the production didn’t seem to be as professional as it had been last year. The whole day seemed to fly by, and before we knew it we were packing up to head back to the hotel. Bill and his girlfriend arrived from Michigan with his Travelall on a trailer and I made introductions. We stayed up again until 11 catching up and drinking beers in the parking lot.

Saturday morning we met up again for an even larger caravan, this time collecting Bill at a gas station down the street. This was the first time he had driven his truck long distance after thrashing on the drivetrain and front suspension the night before he left, so I think he was happy to have a group of guys in trail. We made it to the show with no problems and set up camp with our group. Scott from the Super Scout Registry parked his truck on the other side of our row and I worked with a couple of guys next to us to make him space so that he could pull in next to Pate to have two original Super Scouts next to each other. I think this made them both happy.

Once we were set up, we went back out to the parts stands to see what was left and what was new. With a bunch of cash in my pocket, I was keen on finding big stuff without having to pay for shipping. The first thing I grabbed was a used Scout seatbelt to replace the one we’d cobbled together in the driveway and a length of wire with a very specific male/female connector from Phil Coonrod. This wire connection is the key element for fabricating a wired dome light for the Scout that I’m going to put on the rollbar.  Over at the Scout Connection booth I splurged on a set of door felts for the Travelall. These are expensive, but are well worth the cost, because they make rolling the windows up and down much easier—and prevent the glass from breaking when you close the doors. Ask me how I know. Further down at the Scout Boys stand I spied a set of 800 gas tanks, and before I could ask, Doug told me I could take them for $10 each. I could not get my cash out fast enough: the driver’s side was a little rough, but the passenger side tank looked almost NOS: bare metal with zero holes anywhere. This was the deal of the day. I also picked up a Travelall-specific armrest mount, minus the pad, for $5. I’ve got four of these from the green truck, but two of them are cracked pretty badly.

We returned to our camp and I put my other two parts for sale out in front: a new Straight Steer bar and an early Scout 80 heater plenum, each at what I thought was a reasonable price. We then went to listen to the Scout Motors update, which was delivered by one of the heads of marketing. It sounds like everything is still on track and they are making great progress on the facility. He dispelled most of the odd rumors we’ve heard. It was a bummer they didn’t have the display trucks there this year, but it was good to hear that things are still moving forward.

In the afternoon, we finally got our act together and walked around the display trucks, but people had started leaving early for some reason and by the time we made it out to the rows, probably 1/3 of the trucks had already left. What was still there was really cool though. I talked to a guy with a beautiful, pristine C-series pickup at length about his wheels and some other details: It was a 1964 model with the same 16″ wheels I have. He’s running LT215/85R16 tires, which are readily available anywhere; this will be my new direction. I spent a bunch of time drooling over his picture-perfect grille surround, thinking about how mine is disintegrating.

He also had a really nice GM-style armrest in his truck that looked better than the stock plastic mounts, which gave me an idea for mine. I measured the bolt holes on the plastic one I’d bought and realized it wouldn’t fit the holes already drilled in my doors, so I’m on the hunt for some aftermarket units.

I also stopped by the IHPartsAmerica booth to talk with Jeff and Zaed about two things: I had the clutch core from the Scout from last year that I wanted to turn in for store credit, and I wanted to show them the C-series cupholder I’d designed. Jeff was interested in the design, made a few suggestions, and told me to get a shipment of 10 set up to resell! I cannot explain how excited I was about this. One of the first things I did after chopping the recap video together was to update the design and send it off to SendCutSend.

Reluctantly, we decided to leave at about 4 o’clock to get back to the hotel and prep for the auction as well as get some dinner. Because we got back early early, we were able to score parking spots close to the stage, and cooled off in the pool before the event. There were a lot of donations for the auction this year, and we had gotten word that an anonymous donor was going to match the final amount. Nobody had bought the straight steer or the heater plenum so I put the former in the auction with our names on it. I tried flying the drone over the parking lot before the event started, but I was having issues with stability and didn’t want to crash it on top of somebody’s expensive truck so I put it away and set up a time lapse on a tall pole.

The auction was a lot of fun; there were only a few things I was interested in, but I was surprised the straight steer didn’t collect more money than it did. I guess most people who need one already have one. The auction wound up collecting over $12,000, and with the match they raised $25,000 for two charities. When that was over, we hung out in the parking lot tailgating.

Jim from Super Scouts stopped by with a nice little part he and I had discussed earlier: a washer unit for the Travelall using a modern motor mated to a custom bracket he’d built. All three of the wiper units I have—the original, the one from the green truck, and one I pulled from a parts truck—are all rusted solid, so a new weather sealed unit that’s more powerful is exactly what the truck needs. Grateful, I paid him cash and stored it in a dry bin in the truck. We hung out until about 11 before Brian and I decided our social batteries were low and we hung it up for the evening. Bennett came in not too long after that and we all crashed out after a long day.

Sunday morning we were dragging a little bit but got packed up and ready to leave at about 10 o’clock. By that time we were one of only about 10 trucks left in the parking lot: everybody else had either headed for home or the show by then. I topped off all of my fluids, including coolant, and after gassing up, we hit the road. Right outside of Enon, Ohio I suddenly lost power steering and brakes and was able to pull off the exit and stop out in front of a logistics warehouse. Opening the hood revealed that the radiator cap had blown off, dousing the front of the truck with coolant, which popped the power steering belt off the pulley. The belt was a quick fix: loosening a 1/2″ bolt for slack, looping the belt back on, and tightening the pulley back up. The radiator  cap was another matter, but once again, Bennett came to the rescue: he had a spare in his truck. With that fixed, I started the truck back up and we decided to hit Super Scout Specialists, which was only a mile and a half down the road. On the way I stopped at an auto parts store and got an eight dollar radiator cap for a backup.

There were a bunch of trucks already out in front of the store, and we joined the crowd inside, browsing the displays and parts. There were a lot of things that would be nice to have but nothing I really desperately needed. One thing I did find on a shelf was a reproduction plastic travel armrest with a soft foam pad in a gray that looks like it approximates the original color. These were $50 apiece so I put them back for future consideration.

I did look carefully at one of the ambulances in the front display area to see what they’d mounted on the front fenders back in the day, and realized that instead of extra lights, my truck probably had a pair of sirens on each side. Mine were a different model—I’ve got three bolt holes in a straight line as opposed to four in a square, but the idea is the same.

We wandered through the rear part section and found a good scout 800 dash pad for Brian, which he put back, and a couple of other nice to have items that we didn’t really need. Out in the parts yard I spied the black Travelall I had pulled the window from three years ago and another white truck next to it: both looked to have 16 inch wheels. The ones on the white truck were in much better shape. I filed that away for future reference: I want to see what they’re asking for just the steelies, and maybe they’re in better shape than the ones I have.

We bought some small stuff and hit the road by noon, which meant we were going to be getting home late. The drive was uneventful other than periods of rain; again, with the top rolled up safari-style, there was little water intrusion in the truck other than a leaky corner above the passenger A-pillar, which Brian plugged with a rag. We didn’t hit major weather until we were about 1/2 hour from home, when the heavens opened up on us and traffic slowed to 30mph. Thankfully the wipers in the Scout worked diligently, and two applications of Rain-X made it so that I could see the road ahead of us. I do have to re-adjust the headlights downwards, though.

We rolled into the driveway at about 9:30 and quickly threw Brian’s gear into his truck; he still had another hour to go before getting home. I pulled the truck in the garage, shut her down, and brought my gear inside.

As always, I had a fantastic time at the show. There’s nothing better than getting together with your friends for an adventure, which takes you to a place filled with more friends who are all there for the same reason. I can’t express how welcoming everyone is at the show—and now that we’ve been there five times, we know almost everyone. As I mentioned earlier, this year felt like it flew by. I didn’t feel like I saw everything or got to talk with everyone I wanted to, which is completely different than in years past. I also didn’t take as many pictures or shoot as much video as in years past, which was also strange.

One of the things we’re talking about is maybe attending Harvesters in the Holler, another event that happens in Tennessee in September; this is an 8-10 hour drive, but it sounds just as friendly and fun as Nationals, without the vendor/show component. It’s more of a meet-up/barbecue/camping event, which sounds like a lot of fun. We’ll see. Hopefully gas will be cheaper by then.

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Packing Up

Peer Pressure is (mostly) packed and ready to go to Ohio, currently sitting in the garage waiting for some morning rainstorms to pass. Brian is going to ride with me, as he hasn’t been able to get Slowflake’s wiring issues sorted out. I’m bringing a bunch of stuff with me in the hopes that I can sell it, along with the usual tailgating gear and a jumbled bag of cameras and cords. Probably more cords than cameras, actually. I’m going to add a full-size tote for that and my clothes to make sure that any oncoming storms don’t soak my dry stuff. I believe the truck is ready for the trip; I took her out and back to Westminster last weekend, about 70 miles, and she ran like a sewing machine. I also used her to ferry 1/2 ton of donated food that Jen collected over to the local elementary school on Monday, which made me feel really good.

I just stumbled on the fact that Crown Victoria steel wheels are 15×6.5 with a 5×4.5 bolt pattern. There are two generations, and the ones closest to what I’d need are the 1992-1997 model years, which have a backspacing of 4″ and an offset of 0 to 12mm. I could easily put a 235/60R16 on this and be in good shape; the trick would be whether or not I could fit hubcaps on the rims.

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Realizations

I decided yesterday, as I was grinding to a stop about 100 feet past a red light, that I’m going to be driving the Scout to Nationals this year.

In the morning I dropped off the Travelall at a local shop, new to me, to have the wheels rebalanced. I got a good feeling from the shop when I pulled into the driveway and saw a bright green Volkswagen bus, a Porsche 944 and a beautiful 1968 Cadillac in their parking lot. Clearly, these are guys who are not afraid of older cars. After talking to the fellow behind the counter, I felt even better. They got back to me toward the end of the day to tell me they’d rebalanced the tires and put the worst ones on the back, but that those two are bent. On my way home, I took it down towards 195 to see how the wheels felt at highway speed. But before I could get there, I found that the brakes had faded so badly that I wound up unable to stop at a red light, requiring me to jam it into second gear, chirp the tires, and aim for the median to slow down enough so that I didn’t pull into the intersection. It was at that moment I accepted the fact that the truck just isn’t safe enough yet to take long distance.

This is fine; the Scout is running great and I have no doubt we’ll make it out there and back. Plus, convertible! I fully expect it to get hinges-of-hell-hot the day we hit the road.

For the Travelall, I’ve got a couple of choices. I’m definitely going to be looking for replacement 15 inch wheels when I’m out at Nationals. But, the most important improvement I need to make is going to be the brake system. There is a kit to convert front drum brakes to discs available, but it’s pricey. If I can find someone to buy the Bestop I’ll have made almost enough to pay for a disk kit. That, and a dual master cylinder would go a long way to improving the brake situation on the truck.

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Prep for Nationals

I had a busy weekend moving and shaking with truck stuff. The first task was to drive down to northern Virginia for a cheap used Bestop soft top I spied on Marketplace. Saturday mornings are the perfect time to get around Washington to avoid traffic, and it took just one hour to pull into the seller’s driveway. He was cleaning out his house in preparation for a sale, and had pulled the top down out of the garage attic for the first time in decades. All the parts were present and the fabric and plastic were in excellent shape, so I made the deal and headed home.

Bestops are different than Kaylines in that the mounting hardware is a completely different design, so I’m not interested in keeping this one, even though it’s in excellent shape. I opened it up, made sure all the parts were there, then shot pictures and put it up for sale on the Binder Planet. I’ll drag it to Nats to see if anyone wants to drive home with it and hopefully make some more gas money.

Then I drove over to the local U-Haul location and hitched a tow dolly up to the Scout. Once again I’m thankful that the previous owners did a great job wiring the truck up, including a tow harness. After getting it home, I backed it up to the 800 and did some thinking on how to get the truck onto the dolly. The first and easiest solution was to drop the battery from the Travelall into it and use the starter to crawl it up onto the dolly, but the starter is old and tired and couldn’t make it all the way up the ramps. So I put the tow strap on and used the Travelall to yank it up onto the dolly where I could get it strapped in place.

I had been nervous all week about towing the truck, but after some initial starts and check stops (I had to use a ratchet strap to hold the tailgate closed) I made it out to Brian’s with no issues. Peer Pressure pulled just fine, and apart from the engine getting warmer than usual I had no problems. At Brian’s, we puzzled out how to get the 800 off the ramp, down the driveway and into the garage, and settled on pulling the dolly out from under the front wheels. Then we let gravity pull the truck down the driveway where I did a 180 and lined it up to roll backwards into the garage bay.

With that done, I pulled the CR-V up onto the dolly, strapped it down, and headed for home. Again, Peer Pressure pulled it easily, and after dropping the Honda off and returning the dolly, I took the Travelall back out to Ellicott City for some dinner and a speed run up Rt. 40. The wheels are still vibrating badly up front, so hopefully the shop I’m taking it to on Wednesday can help me balance things out.

Sunday I did a lot of prep work on both trucks to make sure they’re both ready for the drive. I cut some 1/4 allthread down and made a battery hold down strap with a length of aluminum on the Travelall. Next, I pulled the front tires off the Scout and lubed the suspension up for the first time since ever. While the passenger wheel was off I finally replaced a section of rubber fuel line that was rubbing against the brake line as well as a filter between the pump and the carb—both of which date back to the previous owner. I tidied up wiring in the engine bay and along the frame rails, cleaned out the cabin, and topped off the fluids. On the red truck I did a lot of the same, as well as adjusted the timing and idle a bit to combat some dieseling I was getting at shutdown. I also tucked the rearmost section of headliner from the green truck up into Darth, grounded the dome light, and hooked it up to the circuit so that there’s a working light over the barn doors.

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