Yesterday, July 4, was a beautiful day. The weather was in the mid 80’s, the humidity was low, and I was exhausted from a very small parade party we hosted, where I drank more than my usual amount of beer and saw more than my usual amount of people. I was prepared to sit on the couch and play The Division 2 all afternoon but realized a perfect opportunity was escaping me, so I went out and started cutting heat matting down on the Scout.
First I put a section on the inside of the passenger door, which has always sounded like a dumpster being dropped off a bridge when it closes. I’m a pro at breaking down Scout doors so this took little time, and after I’d wiped the interior down with acetone the heat matting went on very quickly.
Then I started working on the driver’s firewall in sections. It took some time and some trimming, but I got the main section of the vertical rise done all the way down to the high beam switch over to the rise under the gas pedal.
On Monday I got back at it, beginning with the passenger’s side. First I ripped out all the vestigial IH padding I could reach and first washed the firewall, then rubbed it down with acetone before spraying the rusty areas with Eastwood encapsulator. It looks like the welds going up the side are a little crusty, and I think there’s probably more where the windshield meets the firewall—but that’s for another day.
While I was in there I pulled the passenger vent out, cleaned it up, sprayed the backside with encapsulator, and left it to cure.
While that was drying I unscrewed the transfer case knob and pulled the trans tunnel cover off, giving it the same treatment: a scrub with some Simple Green, a rubdown with acetone, and drying in the sun.
Then I used the outline of the case to cut a section of mat and applied it to the underside of the cover, cutting out the holes with a sharp boxcutter. It’s always looked like shit—it’s not the standard International green they used on base-model trucks but some kind of baby-poop brown, so I sprayed it with black paint and let it cure.
Back in the truck I started cutting sections of mat out and matching them to the geometry, working from the outside inward. It all went pretty smoothly, and when I’d covered the front section I was faced with the side of the trans tunnel. Should I cover it? Looking inside the trans tunnel, I saw that the previous owner had carefully undercoated as much of the underside as possible, which meant I wouldn’t be able to get the matting to stick under there. I decided that comfort outweighed aesthetics for the time being and cut a section for the interior to keep passengers from burning their legs.
And, because I didn’t really want to burn my legs, I put a matching section on the driver’s side. Finally, I cut a section for the area over the top of the tunnel, and put the remainder of the matting away.
Replacing the trans cover was a great moment, because after I’d washed the shift boots and put new stainless screws in, the cabin of the truck looked completely different.
It’s good to have that done, and I’m hoping it’ll make a big difference when it comes time to drive to Ohio. I don’t know how I’m going to hide all of the foil, but I’m hopeful it will beat back the heat.