Cold-Weather Updates

Taking full advantage of another day off, I returned to the garage and plugged in the space heater, for as much as that’s going to heat an uninsulated shack put up in the 1920s. Regardless, three layers of winter clothes helped cut the chill back and I found that when I kept moving, I stayed plenty warm. The first order of business was to move a bunch of large body panels and other spare parts into the greenhouse. I desperately need more room in the garage, especially in the winter months, and so moving a bunch of big bulky body panels out there really freed up a bunch of space. And, having the other panels that were stacked behind the garage now under cover helps me sleep a little better. All of the shelves and bins got reorganized, and I finally unboxed my new TIG welder, which is smaller than I thought it would be. I can’t wait to get a bottle of argon and start noodling with that.

With that done I warmed up Peer Pressure in the driveway and pulled the battery out of the Travelall to do some more electrical testing in the 800. I wanted to trace the wiring back into the dash to find the fuse panel, so I started at the bulkhead connector in the engine bay, isolating the two 14ga. blue wires that carry the main power to and from the ammeter on the dash. The connector was covered in grime and dirt, but a shot of electrical cleaner got rid of most of it. I unscrewed the two leads, wirebrushed everything, and connected it back up.

Inside the cab I pulled the glove box out after cutting the rusted screws off to allow better access to the wiring, and hosed more of the bolts down with penetrant. After I got a constant 12V there with the key on, I pulled the dash panel back off and looked for power there. I got nothing at the ammeter, the next link in the chain, so I pulled a replacement from my spares and put that in. The original unit in this truck was an aftermarket Stewart-Warner so something had happened with the original one at some point.

It took a while to get the new one on (25˚ with no gloves on cold metal makes for fumbly fingers) but after I cleaned all the other connectors, I connected the battery back up, waited for any visible smoke, and turned the key to ACC. I still got nothing on the panel, but I turned it off and back on and accidentally went past ACC and felt the starter bump! Elated, I tried it one more time, heard the starter catch, and saw the ammeter move, which means the broken link is now fixed. I’m still not getting any other electrics—the light switch isn’t working, for example—but if the starter is working, that’s a huge win.

Under the truck, I could only move the crank bolt a little bit, so I got under the transmission and pulled the flywheel cover off. It’s much easier to access than on Peer Pressure which is a good thing—I can get a flywheel wrench on it with no problem.

Saturday morning I drove the rear leaf springs from the Travelall down to a very sketchy industrial section of Baltimore to be worked on. The guys there told me the best thing to do is add two helper leaves instead of trying to re-arch them, so they’ll go from 7 leaves to 9 if I’m understanding them right. They’re going to replace all of the bushings and provide me with four new U-bolts to mount the springs back up to the axles. I have to go and source four bushing bolts for the body, even though the ones I pulled off look to be in good shape.

Unsprung

It’s cold here in Maryland—the thermometer is in the twenties but when the wind kicks up it goes into the low teens. This didn’t stop me, however, from bundling up and getting outside to get some stuff done on one of my days off. First, I mixed up a cocktail of ATF and acetone and poured it down each of the cylinders on the 800. There are many different schools of thought on the best penetrant for this kind of thing; some folks swear by Kroil or PBblaster, others use WD40, and still others swear by the ATF/acetone mixture. This is my first try with this homebrew mixture personally, so we’ll see how it goes. I also pulled the battery out of the Travelall and dropped it into the 800 to see if any of the wiring survived. Hooking the leads up produced no smoke or flames, so I turned the key to ACC and flipped the lights on with no results. I’m sure the mice got in and chewed up the harness somewhere, so I’ll have to hotwire the engine to start it, and eventually pull the dashboard apart to see what the full electrical story is.

Then I shifted focus to the Travelall. Jacking up the driver’s side rear, I pulled the tire and got the U-bolts off with little trouble. With that, the U-bolt plate and shock came off, so I moved to the rear spring perches and unbolted those from the body. Up front, after I adjusted my jack points to relieve weight on the leaf spring, I got the front unbolted and pulled the entire spring pack out from under the truck.

Having learned on the driver’s side, I had the passenger side off in about half the time, and left the truck high and dry with the axle only connected to the truck by the transmission and brake lines. Now I’ve got to get the spring packs into the shop for a rebuild, which will hopefully improve the ride. I expect the front springs to be much more of a challenge, but we’ll cross that bridge when we get to it.

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800 First Impressions

I’ve had some time to sneak out and fool with the new truck over the break and have learned a few new things about it. The first and biggest thing is that right now the engine is locked up. Having taken it out of gear and with a breaker bar on the crank bolt, the engine will not move. I pulled the spark plugs back out and dropped the bar scope down the cylinders and found they are pretty well full of gunk. So I dumped more Marvel mystery oil down each cylinder to hopefully so pass the rings. The only cylinder that was still holding liquid was number one, which may be the culprit, although I pulled the valve cover cover and found surface rust on the valve train above cylinders three and four.

It’s still too early to tell what’s going on, but a helping of patience and a whole lot of penetrating oil should get this thing moving again. I’m going to spring for a $25 bottle of Kroil because I’ve heard great things about it. Getting the valve cover off meant I had to move the heater hoses, so I took the heater core out of the loop completely. While I was in there, I scraped and vacuumed the dirt off the engine further to avoid getting crud in the valvetrain.

Meanwhile, I used the penetrating oil I did have to break the door mounting bolts free and hang both of the doors back on the truck for the first time in 20 years. When Dan took them off, he helpfully put the bolts back in either the A pillar or the doors, but sitting out in the elements fused those bolts in place. I used a handheld impact driver and a set of channel locks and got them all free enough to where I could hang the passenger door easily. The location of the truck made hanging the driver’s door a lot more difficult, because it was too close to the greenhouse to open wide enough. I put my snatch strap around the tree behind the truck and used a couple of ratchet straps to help me move it backwards. Then I got the door open wide enough to get two of the bolts on it.

Next I had to get both of the door access panels open to access the inner scissor mechanisms to help me get the windows up. The passenger door wasn’t that hard, but I had to break out the death wheel and a drill to remove the screws on that door. Once I was inside, I was able to get the windows up and hook them into the scissor mechanisms to keep them up. I also took the time to vacuum out the inside of the doors, which were full of dirt.

Then I pulled the dash panel off so that I could swap out the ignition barrel with one from my spares, and found that the wiring wasn’t in bad shape. And finally I moved the rearview mirror mount out of the way so I could drop the half cab onto the widnshield frame properly.

This truck is going to be a handful. It’s definitely the roughest of the three trucks I’ve bought. But I think it’s going to be the beater of the fleet, which means I’m not going to knock myself out ‘restoring’ it—I’m going to repair it and drive it, and most importantly, have fun with it.

But right now, I have to move my focus over to the Travelall, where I have to pull the rear springs to have them re-arched.

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