In 2021, I did a lot of things I wasn’t planning on, but needed to get done, like rebuilding the front bearings, replacing the front brakes, installing a cool bumper and then adding fog lights. Okay, maybe the bumper and fog lights didn’t need to happen, but it sure looks better. Reviewing the T0-Do list from 2021, there are some big things I thought I might be able to accomplish and some that were blue-sky goals; there will be some things that carry over to next year. And I’ve got some new goals for 2022, in order of importance and realistic accomplishment:
- Replace the windshield. (2016) I pulled a good clear windshield from a Scout this summer, cleaned it up and made it ready to put in. I’ll need to order a new windshield gasket from Super Scouts, do some practice runs on the spare frames I’ve got, and then take a deep breath before I remove the old glass.
- Fix the goddamn wipers. (2019) I still don’t know what the deal is with the wipers or why the motor works but the switch doesn’t, but I’ve now got a third switch to swap in and see if I can get things to work behind the dashboard. If it’s not that, there has to be a melted wire somewhere that I’ll have to chase down in the rat’s nest back there.
- Fix the turn signal cam on the steering wheel. I’m 3/4 of the way into the teardown on my spare wheel, and it all seems to make sense so far. Sure would be nice to have functional cancelling turn signals.
- Rotate the tires. This is pretty self-explanatory, and should be easy once I get a decent floor jack. One thing I’d like to do while I have the tires off is measure the backspacing on the spare tire to see if it’s anywhere near the aftermarket wheels I’m running on the truck. This way I’ll know if I can use the spare on the front wheels without rubbing.
- Pull the spacer on the starter. I’ve come to find out the spacer in between my starter and the engine block is meant for automatic transmissions, so it needs to come out. I’m a pro at swapping starters at this point, so this should be a 30-minute fix, tops. Humorously, in going through my parts bins this week, I found a second spacer.
- Fix the battery tray. (2021) Super Scout Specialists has new trays in stock, and I’d like to get rid of the ghetto bungee cord I’ve been using for 11 years.
- Swap the gas tanks. I have the original steel tank Peer Pressure came with, and I’ve heard from several places that poly tanks will never seal at the sender properly. I’m inclined to believe this after eight years of suffering through gas fumes and leaks. The plan is to build a quick cradle/turntable out of wood, mount the tank on that, and dump some gravel inside. A half an hour of turning it like a cement mixer should remove any rust or scale inside, and then I can test it for leaks. When that’s done I’ll spray it with undercoating, test the sender, and put it in. I’m going to dig out the original evaporator linkage I stored away to aid in venting it properly. But the first thing I have to do is get the existing sender off the tank; it’s on there tight and not coming off.
- Get the spare engine on a proper engine stand. The problem isn’t the stand, but how I can lift the engine up onto it. My garage is in no shape to support a chain hoist or any kind of overhead block and tackle, so I’ll have to borrow an engine hoist from somewhere for a 15-minute operation.
- Buy a Scout Shed. My garage is pretty full, and I spend a lot of time reorganizing stuff just to move around in there. I’ve been considering a premade shed to store all of the parts I’ve got squirreled away, which would free up a lot of space in there. I’m earning some scratch on the side working on the schoolbus, and if I’m careful I could pay for this with a couple of weekends’ work.
It’s time for the annual List Of Things I Really Hope I Can Get To for the year of 2021. Looking back on last year’s list, I was able to get a bunch of things doneâ€”and do some others that weren’t even on the radar. The engine got degreasedâ€”I wound up buying a pressure washer, which made things much easier. I swapped in a new starter, fixed the speaker cable, and sandblasted a bunch of spare sheet metal to get the rust neutralized. Beyond that, we started work on lockable storage, I fixed both front shocks, and replaced all of the bulbs in the dash with what turned out to be bluish LEDs. So what’s in the future for 2021? Let’s review:
- Empty and flush the radiator/engine block. I did the radiator in a hurry and did not flush it before refilling. It definitely needs some love this spring.
Fix the driver’s side manifold-to-exhaust leak.(2018) Yeah, it’s been on the list for a while now. Done 3/23/21! I didn’t replace the whole thing, just swapped out a bolt and tightened it up.
- Repair and upgrade the battery tray/holddown situation. This too is on the list; Super Scout Specialists has new trays in stock, and I’d like to get rid of the ghetto bungee cord I’ve been using for 11 years. The only question is how to attach it to the inner fender—is it welded or bolted? Either way, it needs that and a plastic housing to keep the crud away from the engine.
- Fix the wiper motor and linkage. (2019) I struggled with this last spring, trying to get the motor to bolt cleanly to the underside of the windshield frame, but did not succeed. What I have to do is disconnect the linkage to the arms, which will free up the motor to go in correctly, and then rotate the motor slightly to re-align the wiper arms. This will not be easy or fun.
- Replace the windshield. (2016) Again, mine sucks, and I’ll have to put it in myself if I want it done; I’m sure Safelite won’t touch my frame based on how much rust I’m guessing is around the cowl.
Finish the locking ammo can.At this point it’s just waiting for the front lock mount to go into place.
- Rust repair and sandblasting. I’ve got a white driver’s fender from the Wheaton scout, which has a dent in the front edge and a sheen of surface rust on the back side. I’d like to sandblast it clean, weld up any holes, lay a skim of Bondo over the repairs, and get it primed. Some basic practice with the parts I’ve got will go a long way to the eventual goal of…
- Painting the tub. Since I last spoke to my neighbor’s father, I haven’t heard a peep, so I’m pushing this off to the maybe column and moving onwards. I don’t have thousands of dollars to drop on this right now anyway, so the priority is low.
As with 2018, I did get a lot of my 2019 list taken care of. The radiator and caster shims were a big improvement, and having the rear U-joint fixed was expensive but necessary. Little things like the hood strut and the front speaker were great quality-of-life improvements that I was happy to have. But this is a 40-year-old truck, and issues need to be addressed:
- Fix the speedo cable. While I’ve got the main assembly out of the dash, I’m going to clean the contacts for all the bulbs, replace them with LED bulbs I’ve got standing by, paint the needle with fluorescent paint, and polish the plastic.
Buy a new starter.The unit Bennett and I swapped in a number of years ago was a used part from his stash, and on one of every five starts I get the I’m-not-fully-engaged sound, which tells me the solenoid is going bad. I’d like to get a new sturdy unit in there so that I’m not worrying about it. Installed 5.24!
- Pull the wiper motor back out and re-adjust it so that the arm geometry isn’t oriented below the windshield and the motor is fastened in with all four bolts.
- Replace the windshield with a new one. Mine is absolutely terrible; I don’t know if a pro installer would even work with me given the condition of my windshield frame. I’m not the only one who needs this, and guys have talked about doing a windshield installation party, so I may push for this in 2020.
Re-route the speaker wire. This has been needed for 10 years. Clean out the engine bay.I talked about doing this last year and ran out of time. This is basically wrapping the carb in plastic, shooting the engine bay Â with degreaser, and then hosing the whole thing out. I’d have to do this somewhere other than our house now, though, because I don’t want to dissolve our new driveway.
- Put the new battery inside a marine container, and replace the battery tray. My existing tray looks like it’s been floating in saltwater and I’d like to try and save the inner fender before it dissolves that too.
- Fix the driverâ€™s side manifold-to-exhaust leak. I have the bolts; I just haven’t gotten to this yet.
- Sandblast some of my spare sheet metal and prep it with sealer. I have a compressor but not the sandblasting kit, and there are a lot of parts I’d like to clean up.
Wow, I actually knocked a lot of stuff off the 2018 to-do list. Tires, Hagerty insurance, and Hydroboost are all some big accomplishments compared to years past. I’m feeling pretty good about everything, and Peer Pressure is running strong. Still, there’s more that can be done:
Buy a new aluminum radiator and install it. Climbing the hills out of West Virginia I noticed the temp gauge climbing perceptibly, something I’ve never seen it do since I replaced the water pump 9 years ago. The overflow bottle isn’t hooked up because the nipple at the filler neck came unbrazed years ago, and the cooling system needs a flush anyway.Done! Oil and gear oil change. It’s been 8 years since the first one, and even though mileage is low, she could use some new fluids.Â Done! This time I’m going to put Rotella 15W-40 diesel in, for the additional zinc. I didn’t use Rotella, however.
- Sandblast, paint and install my spare set of valve covers. I’ve got a truck valve cover set with a long filler neck, and now that the Hydroboost is installed I can actually use them. This will make the addition of oil easier (and cleaner).
Buy caster shims and install them. There’s more work to do to fix the new steering issues.Done!
- Fix the heater linkage so that the heater actually shuts off. The valve in the engine compartment is stuck open, and needs some work to loosen up.
- Fix the windshield wiper motor mount and linkage. The wiper arm on the passenger side is too low and strikes the edge of the windshield, and the whole thing is very slow.
Buy a 4×10 speaker and install it in the dash. So that I can hear the stereo at speed.Done!
- Re-route the speaker wire. This has been needed for 9 years.
- Rebuild the spare carburetor (finally).
Buy a hood gas strut and install it. It would just be so much easier to open and close the hood this way.Done!
So, with major travel and vacation in the rear-view mirror, the next things on the to-do list are:
Insure Peer Pressure through Hagerty for a fixed replacement price. This has been long overdue.
- Fix the driver’s side manifold-to-exhaust leak. I need to source two copper bolts like I did for the passenger’s side, and find some patience when I try toÂ pull the old ones off.
New road-going tires. This has been something long-delayed but when I get the first couple of teaching paychecks in hand, I’m going to spend it on five new tires and sell the four that are on the truck now.
- Sandblast one of the spare windshields to get it ready for welding repairs, primer, and paint. I’d like to get one of them prepped and have new glass installed so that I can pull the one on the truck off and put a clean one in its place.
…Nothing, really, has happened. Peer Pressure is running well, if a little rich, but she started right up all winter long and after a little bit of lifter tick the engine warms up and smooths out really quickly. I actually drove her a lot more this winter than most because we didn’t have as much snow, which meant less salt on the roads.
So let’s update the To Do list for 2017, in order of high-to-low probability:
Adjust the Tuffy console forward 2″. It still gets in the way of folding and tumbling the rear seat. I tried moving it forward last year but what I’m probably going to have to do is drill three new holes in the bottom of the console to get it in the right spot.
Adjusting the doors again. The striker on the passenger door doesn’t latch unless you slam that fucker shut.
Replace the windshield. It’s as difficult to see out the front of the truck as it was before. Thing is, I have no idea what shape the frame on the truck is in; I could take the current glass out and find the metal is completely shot. However, I’ve got two other frames in the garage that could be rustproofed, fixed, and painted. So the first step would be to pick one and rehab it.
Install the goddamn Hydroboost. Again, carried over from last year. I’m going to bribe Bennett with some beer and pizza and have him help me with this over the summer.
A new radiator? I thought this might be easy and relatively cheap but it’s not.
Option 1: a Champion Radiator, plus shroud and electric fans: $466. Ouch.
Option 2: an RnD radiator for $375. I have to check and see if my existing shrouds will fit.
Buy new road tires. Again, this is expensive. The trick is to find a narrow set of 32s so that it doesn’t look like I put toy wheels on. Seems like most 32s come 11.5″ or wider. Cooper Discoverers are very road-looking, while BFG T/A KO2s are more aggressive. I can actually get these from Amazon in 10.5″, but I don’t have $750 for that laying around yet. [BP search link]
As with last year, I’ve got a list of stuff I’d like to get accomplished this year. Last year’s list was pretty successful, in that I got most of it done or at least attempted, and it was handy to refer back to. So, this year’s list, in order of things that will most likely get done to the longshots:
Adjust the Tuffy console forward 2″. It gets in the way of folding and tumbling the rear seat. But that’s it. It’s just an annoying 2-person job.
Flip the rear seatbelts 180Ëš. I put them in backwards when I finished the bedliner project, and they are harder to feed through the seats. This is also an annoying 2-person job, or one guy and a vice grip. Done 7/15
Rebuild spare carb. It’s been sitting on my shelf for four years. I’d like to get a kit for it and have it ready and waiting.
Install Hydroboost. Yep, carried over from last year. I’m going to bribe Bennett with some beer and pizza and have him help me with this over the summer.
Replace the windshield. I priced out a new one from Safelite, and they are about $300. The gasket is another $70 from Super Scout Specialists.
The question is: is the frame on the truck in good enough shape, or should I sand and refinish one of my spares? Either way, the one I’ve got is a mess and it’s time for a replacement. Update: Turns out I’d forgotten I have good spare glass in the garage. I need to clean some black sealant off the edges, but overall it looks like it’s in good shape. So the plan is to clean the better of the two frames I’ve got, prime and paint it, and swap it out for the one I’ve got.
Buy kick panel sheet metal and doglegs. Just to have on hand. I’ve got a passenger’s front dogleg I hacked out of the brown forest Scout six years ago with a Sawzall; I just need to sand the paint off, drill the spotwelds out and separate it from the body metal.
Buy new road tires. The BFG’s I’ve got are in great shape and have lots of tread left. And they look cool. But they’re louder than a jet engine. I’ve got a set of stock 15″ steelies with dry-rotted tires I could mount a quieter road-going set on, and perhaps sell the M/T’s to someone who might use them. I’d like to keep my black wagon rims though. The trick is to find a narrow set of 32s so that it doesn’t look like I put toy wheels on. Seems like most 32s come 11.5″ or wider. Cooper Discoverers are very road-looking, while BFG T/A KO2s are more aggressive. I can actually get these from Amazon in 10.5“, but I don’t have $750 for that laying around yet. [BP search link]
Rebuild the top end of the spare engine. Far off in the future, but still something I’d like to start preparing for. First up is a decent stand to mount it on.
I’ve always had a lot of projects planned for the Scout. I tend to research a particular improvement, gather the materials together to get the project started, and then wait patiently for the time to get it done. As a result I’ve got a ton of stuff laying around and no idea where to start (or what I’ve got, as some of the stuff has been laying around here for a while). So here’s an unordered, unfinished list to get everything out of my head and into one place: something else to consider is the money I’ve put into these projects without getting anything done. It’s time to make some progress before I buy anything else. So, without further preamble:
- Install new steering wheel. I’ve got the wheel and a puller. I’m stalled on this for time, and because the puller wasn’t working correctly; I need two longer grade 8 bolts to screw into the retainer plate to get the factory wheel off. I also want to replace the ignition lock barrel and the turn signal cam while I’m in there.
New side indicator lights. I’ve got one completed. I need to pull the headlight bucket out to reach the disconnect behind the inner fender so that I can unplug the original and replace it with the new one.Turns out the wiring I’ve got has no quick connector on the outside of the inner fender, so there’s no way to add the lights I’ve got without cutting and splicing my wires.
Mounting the Rotopax. I cut and prepared a metal backing plate for the inside of the inner fender.Done! Mounting new seats. I’ve got the seats. I need to repair or replace my bases, and drill into the seats to properly mount them to the bases. Then I can put them in. They need a good cleaning, too.Done!
- Hydroboost. I have the reservoir, the standoff plate, and all the hoses and fittings. I needÂ someone who’s done it before to help me put it in.
Slider windows and weatherstripping. I have new seals and sliders sitting in the garage. I need some warm weather to loosen up the rubber and some Eastwood rust encapsulator to clean up the window openings.
- New side rail covers. I bought these last summer and haven’t had the balls to drill into them yet. They need to be primed and painted.
So unless some kind of miracle combination of time, money, or opportunity comes along and I inherit a car-sized paint booth, adopt an engine mechanic, or win the lottery, I’m going to try and get these jobs accomplished this year before I tackle anything else. That is, of course, if nothing breaks.