Happy Trails.

photo.jpg

Peer Pressure is back on the road and running like a top. After a long three weeks at the mechanic, the carburetor problem was finally solved; the reason for the leakage was a set of tiny O-rings which were actually supposed to be X-rings. Once he’d torn it down for the fifth time and put them in, she buttoned up and ran like an excited puppy at the edge of an empty field. I’ve had her out on several junk runs, a trip to the Home Depot, a trip to Columbia, and into Baltimore City on a day with record-setting heat, and the temp gauge stays obediently on the left side of the indicator. She starts with one twist of the key and idles like a satisfied kitten. Best of all, the obnoxious stink of gasoline and rich exhaust is almost completely gone—there’s less exhaust backwash on this truck than there was on Chewbacca, as a matter of fact.

Posted on   |     |   2 Comments on Happy Trails.  |  Posted in Progress, Repairs

Clickity Click.

I finally broke down and bought a new battery for the Scout this weekend after the donor battery from the Jeep decided it couldn’t crank the engine over anymore. While I was dealing with that (crank engine, jump out, twist the terminals down, jump back in, crank engine, repeat, repeat), the driver’s door latch spun itself around 180 degrees so that the latch would just prang off the striker uselessly. So, I tore the driver’s door down again and got inside to see what was happening with the mechanism.

A little backstory: In order to get the latch body out, the window needs to come out, and then the guide track closest to the handle. One bolt on my track was pretty well frozen but a little PBBlaster made short work of the other three. Once I had the track pulled away from the edge, the latch came free, and I compared it with another one I had in my spares (it’s the one on the right). Somehow the cam had gotten completely turned around and jammed itself into place. It had been “repaired” at some point in order to fasten the main pivot arm into place with a flattened bolt and nut, and the clip holding the door release rod was long gone—so they replaced it with a locknut hastily threaded onto the end of the rod. Instead of wasting time trying to fix the original, I shot the spare up with plenty of white lithium and used that instead.

While the driver’s door bolts were soaking, I tore the passenger door down and pulled the original regulator in there out. It looks to be a replacement unit like the ones sold by LightLine dealers (some of the original paint is still evident under the rust). I dropped the new one in, greased it up, buttoned the door back up, and then remembered that I need to tighten the outer door handle. D’oh! Eventually the window will need to come out and be replaced, because there’s some serious rust happening at the bottom of the channel on the inboard side, but that’s why I’ve got spares.

I also finished fabricating a strap stay for the bikini top out of a cut-down decking bracket and bolted that into place, as well as replaced six of the original grade 5 bolts holding the rollbar down with grade 8 hardware. I still have to drill four holes for bolts at the feet of the rollbar, which were never installed (there are only two on each side).

Finally, I’m going to order a ThermoQuad rebuild kit today. Wish me luck!

Posted on   |     |   Leave a Comment on Clickity Click.  |  Posted in Progress, Repairs

A Little Help For My Friends.

I took a little time off on Sunday and cruised over the Bay Bridge to help Mr. Scout work on Chewbacca. He’s getting down to the final details, having been out on the road for the first test run, so he’s got a long list of small items to knock off: glass, lighting, seatbelts, dashboard, etc. He and Alan and I set right to work after a delicious eclair from the bakery in Chestertown. I started by looking over the door regulators and doing a test fitting inside the old steel doors to make sure I had the right orientation, then got to work on the passenger side. After an hour or so of fooling with it I’d figured out how to mount it correctly, set the glass in place, and put the wing window in. We pulled it all out to press new felt into the door, and then bolted everything permanently in place. The only thing left to do will be to buy some longer bolts and fabricate a backing plate for the door handle as well as the latch plate, because it’s all bolting into fiberglas at this point.

Coming Together

He had this stuff called white lithium grease, which sprayed out of a can, and which worked incredibly well to lubricate the regulator mechanism. I’m going to go look for some this week so that I can tear both my doors down and get the windows working correctly. It made a huge difference rolling the window up and down. I was also very impressed with his PT cruiser seats, which are incredibly comfortable, and which I’m now considering for Peer Pressure. As I documented here, though, there are a few caveats to this upgrade:

  • His came with captains’ armrests on the inboard side, which interfered with his Tuffy console. I think we used a Torx 45 bit to pull them off, as well as the female side of the seatbelt buckles, which are also built into the side of the seat. The driver’s side needs some kind of plastic plate to cover over the bolt mounting cutout, while the passenger’s side had one built into the seat. Strange.
  • The driver’s side seat does not lean forward at all. Rear passengers will need to enter on the passenger side (where the seat folds forward almost flat, which is very cool).
  • If you run a stock full-size wheel without a tilt column, there isn’t a whole lot of clearance between the bottom of the wheel and the top of the seat. You will probably need to switch out the wheel to a Rallye-style or an aftermarket Grant model.

After some lunch, I busied myself by helping to install his Tuffy console between the seats. We scribed out an arc in the rear mount to clear the transmission tunnel (something I’m also considering for mine) and set it in place with two bolts we had on hand. Meanwhile, Alan sorted out a bunch of electrical gremlins under the hood and helped get the license plate holder we scavenged from the brown donor scout mounted and lit.

Before I had to hit the road, we fired her up and Brian let me take her for a spin around the block. She purrs like a kitten, and with a little adjustment in the clutch and carb she’ll be a very enjoyable driver. It felt good to take her out again, even if she’s 3/4 new fabrication!

AHA!

I have just identified the source of the donor bucket seats in Peer Pressure, compliments of Jalopnik.com and a weekly feature run there called Down In The Junkyard. It seems they were originally in a mid-80’s Dodge Shelby Charger, a vehicle produced during the Malaise era of Detroit, where turbocharging a 2.2 liter, 106-hp engine was considered “fast”. The telltale sign: The Shelby logo embroidered on the seats, something I’d never recognized until now. Woof, what a pig. And to think I’ve been seriously considering replacing them with the original seats from Chewbacca (or even a set of donor seats from a PT Cruiser)!

In brighter news, the top is off and stored in the basement for the summer, and the bikini top has returned!

Posted on   |     |   1 Comment on AHA!  |  Posted in History, Progress  |  Tagged ,

Battery Not Included.

So, this Tuesday, the Scout made her maiden 2010 voyage into the city after having a new water pump installed. As recounted elsewhere, everything went smoothly until the 5-year-old battery decided it was finished, and stranded me in the parking garage after work. Jen came and gave me a jumpstart and I made it home fine, so it’s pretty obvious what the next outlay for the Scout will be.

After that, we move on to the carburetor. The mechanics tightened the Thermoquad down and plugged up a vacuum hose that was open, and the engine sounds a heck of a lot quieter now. They warned me about gas leakage from the carb, though, and suggested a rebuild ASAP, which has been on my radar since the day we got the truck started. I’ve been doing some research into rebuilding the Thermoquad, and from what I’ve read it sounds like a hassle to get dialed in correctly (and moreso to find someone competent enough to do so).

So I think my plan of action will be to buy a new or rebuilt Holley 2300 series and install that in place of the Thermoquad. From what I’ve heard the 2300 is more common, easier to work with, and generally a friendlier unit to n00bs like me. IHOnly North is offering rebuilt carbs for a decent price, and I will definitely give them a ring when I’m ready to swap out what I’ve got.

Home Again.

A pressure test and one new water pump later, Peer Pressure is sitting in the driveway again (well, technically, it’s across the street so we can get the CR-V out). Turns out it was the shiny new water pump itself that was bad. It was more expensive to have it fixed professionally, but I was tired of fooling around with it here and there and still not getting answers. I bought the thing to drive, and now that the weather’s getting nice, I’d like to take advantage of that. Plus, we still have a ton of stuff around the house that needs to get hauled to the dump…

The mechanic also mentioned the leaky carb, and they tightened the bolts while they had the hood open, which was nice of them. The result of that is an excessively low idle, basically one step above stalling—but the carb isn’t leaking as much as it was. My next major outlay will be to have the carb rebuilt professionally, something I hope to have done in the next month or so.

Posted on   |     |   Leave a Comment on Home Again.  |  Posted in Progress, Repairs

Throwing In the Towel.

My family was in town this past weekend, and I took the opportunity to have my dear sister help me with some exploratory surgery on the Scout. As you may have read, there’s a recurring leak coming from somewhere in the vicinity of the water pump that I haven’t been able to chase down. I decided I’d give it one last go and see if I could replace the current pump with a spare I’d gotten from KB last year.

As with most things, I plunged into it without really thinking the procedure through completely. My sister and I got the leaky pump off, and after much cursing, were able to lift it completely out with the fan shroud (The top filler neck was in the way, of course). Once I’d gotten it off completely, I noticed that it was three-pulley while the backup fan was a dual-pulley. Now, I could have run the engine without the AC compressor (which is what I believe the pump in the foreground of the picture below is), but I thought it would be better to leave everything the way I found it.

New  fan shroud

So, with some trepidation, I RTV’d the new gasket I had on the original pump and we settled it back into place. My plan for tonight is to tighten up the pump bolts, replace the upper hose clamps, tighten down the compressor and alternator brackets, make sure the distributor cap is tight, fill the radiator back up, and get it started. Tomorrow morning at dawn, I’m going to throw my bike in the back and haul ass down the street to Ridgeway Automotive in the hopes that the fine folks there can diagnose the problem once and for all.

In happier news, I think I’ve got the bolts I need for the Tuffy console–and they’re all stainless steel.

Posted on   |     |   Leave a Comment on Throwing In the Towel.  |  Posted in Progress, Repairs

Operation Fan Shroud: Installed.

I had a little time this afternoon to work on the Scout, so I ran outside with some tools, adjusted the shroud downwards about 1/2″, cut a new piece of strap for the lower mount to fit, tightened up all the bolts, and stood back.

New  fan shroud

Hoses tight: check. Coolant level: check. Gas in the carb: check. Fire extinguisher: check. Of course, I left the window up, so if there had been a fire, the balky linkage would have ensured a few moments of panic as I tried to get the window down to reach the outer door handle (the inner latch is off the door right now) but that’s all just details. Three tries and she fired right up, idling smoothly for having sat dormant since October.

backed out

idlingNew dashpad

While I was out there, I swapped out the green dashpad for the new black one I bought from Karl, which sure does look better with purple.

Operation: New Fan Shroud.

I got a little window of time this afternoon between the blizzard and Finn’s nap to pick up a pair of metal shears. While she was down, I hurried to the basement and trimmed one side of the steel I’d bought, then laid it flat on the edge of my workbench. I bought a length of predrilled strap in order to make a hard edge to bend on. The object was adding a bend at the top 1/2″.

cut to fit

base steel

Once I’d bent the top to my satisfaction (I don’t have a metal brake, but a block of wood and a hammer work pretty well) I measured and drilled a pair of holes for the top mounting bolts. I’ve got a spare radiator that I dragged into the basement for test fitting:

first fitting

Next, I drilled a series of holes to make a long adjustable vertical channel for the shroud and set that in place to test out the height. It turns out there’s a total of 3″ of lift on this truck based on the shroud mounting.

mocked in place

Then I assembled the whole thing to see how it all fit together. I used hex bolts with two flat washers on each side, as well as a lock washer to hold the entire thing in place. Outside on the Scout, it turned out that I was about a quarter-inch two low, so the top of the fanblades were hitting the fiberglas. I brought it back inside, extended the channels upwards, filed everything down, and did another test fit: perfect.

The steel extended down below the open area of the shroud, so I measured an area and cut out a section to allow for maximum airflow.

with cutout

And once I’d tested it out on the Scout, I pulled everything back off so that I can prime and paint the steel this evening. Tomorrow, hopefully, I can get the bottom mounts made quickly and have the entire thing put back together. Then I’ve got to see if she’ll start. It sure would be nice to have her back on the road.

test fitting