Here’s a recap of the trip to Pittsburgh last Sunday, with some short updates on the EFI connections at the end.
Category: Trip Logs
Pittsburgh Road Trip
Sunday morning broke cold but sunny, and I hit the road at 7AM with the car already loaded. I had a 3.5 hr. drive out to the other side of Pittsburgh in front of me, but my podcast app was loaded and I was headed away from the sunrise—which was good, because my sunglasses are AWOL. The drive was unremarkable other than beautiful foliage blooming throughout southern Pennsylvania, and I reached Pittsburgh by 11:30 with one stop for expensive gas. The yard was on a hill above the river, and I found two Internationals among many large tractor trailers in a commercial yard. I texted the owner and got to work on the column.
Because the truck was already pretty well picked over I had free access to the stuff I needed: there were only two bolts under the dash to free up the column there, but the three bolts on the steering box were rusted pretty good and the nuts were inaccessible due to a gusset built into the frame. I’d thought ahead and brought my generator, though, and after about 10 minutes with a corded cutoff wheel I trimmed off the bolt heads and pried the box off the frame with a bitch bar. Now, I had to figure out how to get the column out—and I’d forgotten to bring my steering wheel puller. Thankfully, Joey, the guy selling the truck, had one in his shop down the street, and ran me down to pick it up. We paused to look over a beautiful C-series tow truck he’s finishing up, and then he brought me back up to the yard.
I had the wheel off in 5 minutes and then had to puzzle out how to remove the whole unit. The collar in the cab wouldn’t fit through the hole in the firewall (I had this issue with the green truck) nor would the steering box. I did notice the collar moving as I was tugging on it from inside the cab and realized it wasn’t connected to the box anymore—then saw that if I pulled on the steering box from the front, the rod inside slid out of the outer casing and suddenly I was holding those two elements in my hands. The outer tube came out through the cab with a little convincing, and I put the two sections back together on the tailgate of the Honda.
Then I went through the rest of the truck and pulled some other parts off: The windshield wiper motor, the instrument cluster, the radio blockoff plate, and a slightly banged up ’63-’64 headlight trim ring. Inside the cab someone had stacked some extra parts, and I fished out some more good stuff: two uncut metal door cards, a heater motor (the heater in this truck was melted), an ashtray, a marker light assembly, a window crank unit, two sun visors in good shape, and an emergency brake assembly. I did leave a bunch of larger stuff behind—two D-series windshields, a rear pickup window, an instrument cluster in worse shape, and a bunch of other stuff.
After loading up and paying Joey I hit the road at about 4PM and made it home by 8 after stopping for some dinner. The steering column doesn’t look too different from the unit I pulled out of the green truck, save the fact that it’s attached to a power steering box, so I’ll have two basic units to practice on before I do anything with the one in Darth.
Weekend Recap
Looking through the Sniper install instructions, it’s looking like the most complicated part of the whole thing is going to be dealing with the fuel tank. Essentially, I’m going to need to empty it completely, drop it again, let it dry out, fill it with water, and drill a hole in the top for a return line. Fuel injection requires a return line to the tank for somewhere to put the extra gas, so I have to sort that out. Thankfully, the kit comes with all the hardware required, so that isn’t an issue.
The next puzzle is figuring out where to put the fuel pump and prefilter. Because the fuel tank is under the passenger frame rail and the fuel outlet is directly behind the passenger wheel, the fuel line routes up through the passenger wheel well and up to the fuel pump, only about 2 1/2 feet in total length. The pump and prefilter aren’t small, and when they’re mounted together they’re about 18″ long. I really don’t want to mount the fuel pump right next to the wheel, so I’ve gotta find a different place to put it. Ideally, it would go inside the frame rail, but that means I have to reverse the direction of the fuel outlet, and find a way to loop the fuel hose around without kinking it. The extra added problem is that the exhaust pipe is on the passenger side of the truck, about 8 inches away from that frame rail, so whatever goes on there needs to have heat shielding.
The obvious solution to this whole problem would be to cut the receiver hitch off the back of the truck and hang a new gas tank under the center of the rear floor. Of course, I’d have to figure out how to plumb a new filler line and solve a bunch of other problems that I’m not ready to face. So that’s out.
While thinking all of the stuff through, I scraped and wire brushed the inside of the frame rail under the passenger side, hit it with rust converter, and then coated it with rust encapsulator. Both frame rails need this treatment, as I’ve done almost all of the outside edges, but because it sits so low to the ground, it’s really hard to get to the inside.
Stalling for time, I spent Saturday afternoon trimming out the already butchered original radio faceplate for a single DIN-sized radio head unit from the Scout. Then, I repaired the wiring and mounted it in the truck along with a set of old school carpeted truck boxes we got from the repo lot thirty years ago.
On Sunday, we had plans to help our friend Brian install a two post lift in his new garage across the river in Chestertown. I met up with Bennett at a park-and-ride where he was waiting in his 67 Mustang with a seat full of parts and a warm coffee. From there, we caravanned across the bridge to Brian’s house. The plan was to drop the Mustang off at Brian’s so that he could install electric steering in the Ford like he did in his Scout 800.
After getting a little coffee and taking the tour, we started by sorting out all of the pieces and parts of the posts of the lift. We hefted the first post onto dollies and moved it into position. With three of us, it wasn’t too difficult to push it up and sit into place, and Brian drilled the holes in the concrete to set it. Thankfully, the concrete only got poured a year ago, so it was easy to drill into. Then we moved the second post in a place and assembled the crossbar to hang between the two posts.
The weather was absolutely perfect for working outside and by lunchtime I had changed into shorts. The instructions that came with the kit were lousy, and didn’t explain which hardware went to what. This would not have been a problem if all of the hardware was the same size, but we had to guess between sizes for different applications. Once we sorted all that out, we hung the equalizing cables, electrical line, and hydraulic lines. While Brian was sorting out the wiring for the hydraulic pump, Bennett and I hung the four arms off the lift shuttles and set the pads in place. We left the entire thing anchored in the ground and ready for electrical hookup, which Brian is probably going to finish this week.
Bennett and I packed up my Scout and we headed back west with the sides rolled up in full Safari mode, enjoying the cool evening air. We stopped for a tailgate dinner of gyros right before we hit the bridge and made it back to his house as dusk was falling. I got word in his driveway that my niece and nephew were waiting with the girls at our local ice cream stand, so I hightailed it back to our neighborhood for a chocolate shake with the family.
Video Update, 3.27
Here’s a video recap of last weekend’s trip. I’ve got next week off from work, so I’m going to make an effort to get the Sniper kit installed and running—stay tuned.
Garage Investigation
In preparation for Alan’s cleanout day, I packed up my Honda on Friday with a full suite of recovery tools and other things I thought I might need: a change of clothes, a sleeping bag, and a whole bunch of cameras. I put the pod on the roof, not knowing what we might be transporting, and also to keep the fumes from the boat tank out of the car. I left the house before dawn and drove out to the park-and-ride on Route 70 to meet Bennett. We loaded some tools in from his car and then drove two hours west to a small little town outside Cumberland, where our friend Alan used to live. His sister and brother-in-law have kept his house and have redone it into a cozy little getaway, but all of his car stuff is still packed neatly into the garage.
After a quick tour of the house, our gracious hosts left us to begin sorting out the truck and parts in the garage. Bennett and I had chatted about our plan of action on the drive up and agreed that the first best task would be to get the truck running so that we could move it out of the garage and make space to sort through parts. The truck itself is an interesting FrankenScout: it’s a Scout 800 body sitting on a heavily modified Scout 2 frame with an interior and exterior roll cage, gas shocks, and race seats. The builder went so far as to pull out the entire interior structure of the engine compartment, surround it with a roll cage, and then rehang the outer fenders. It’s got a healthy 304 V8 with a Holley 2300 carburetor and a bundle of unfinished wiring. Strangely, there are three pedals, but it’s hooked to an automatic transmission. And sadly, someone (not Alan) got their hands on a case of Milwaukee’s Best and a sawzall and crudely cut the fenders front and back to accept a set of squared-off plastic fender flares.

We checked all the fluids, made sure the ignition actually bumped it, and checked for spark. Then we poured some 50-1 two stroke oil into the bowl and lit it off. To our surprise, it started almost immediately and idled until the fuel in the bowl was gone. Then it took some time to coax back to life, because it had been sitting for over three years. Most of the seals in the carburetor were dry and the passages were dirty. After fussing with it for a while, we pushed it out into the driveway so we could run it without smogging the house. We pulled the carburetor off and disassembled it, using brake cleaner and brushes to clear the jets and gas to soak the accelerator pump.
Our hosts brought us some lunch, and we sat inside in their warm kitchen and traded stories. They’re really nice folks; I’d ment them briefly at Alan’s service a couple of years ago, and it turned out they remembered Peer Pressure from being parked in front of the restaurant (it’s hard to forget Peer Pressure, really.)
Back in the driveway, we reassembled the carburetor and put it back on the truck. We were able to get it to start again from fuel in the bowl, so we decided to put my boat tank and fuel pump on the truck. Wiring the fuel pump to the switched side of the coil, we got the truck running from the tank. Working slowly, we got the accelerator pump to mostly come back but found that the truck didn’t want to stay running when it was shifted into gear. There’s something happening with the transmission or possibly the vacuum where it just bogs down and kills the engine. We chased down a bunch of vacuum leaks and sealed them up with no effect. So we let it idle for about half an hour in the driveway.

We started looking through the boxes to try to sort out what he had squirreled away. His brother-in-law had cleaned out the house of the international parts and put them into bins, but our goal was to organize them by type and take an inventory. So we pulled everything back out and laid it on the floor of the garage. We made a pile for Scout 2 stuff, a pile for Scout 80 stuff, a pile for aftermarket parts, and a pile of unidentified IH parts. Strangely, he had collected a ton of random IH parts in their original packaging: tractor parts, parts for big trucks, and other stuff we couldn’t identify. Bennett stumbled across an entire bin of nothing but valve stems: all shapes and sizes, most unused, most with part numbers stamped in them, but more than we could go through in one day. He had collected tiny bearing sets for small engines and gigantic bearing sets the size of dinner plates. We found Scout 2 sheet metal: a decent used fender and several endcaps, and NOS B series fenders, all tucked under a shelf.

Back at the truck, we figured we would try to plug in the existing fuel system and fuel pump, so we took my boat tank off and hooked the fuel cell up after making sure the gas inside was clean and diluting it with the remainder of our good fuel. I took some time to shorten the fuel line loop in the bed of the truck, which was about 5 feet too long, and after attempting to get it running with the fuel pump in the engine bay, I moved it back to the fuel cell in the rear of the bed. We messed with this for a while and got the truck running again to attempt to move it, but at that point we were almost out of gas and it refused to budge.

By about 6 o’clock, we had five big piles of parts laid out on the garage floor, mostly shaping up into identifiable groups. Our hosts kindly brought us some warm dinner, so we went back upstairs and enjoyed a lovely meal at their table. We talked about our plans for the evening: we both had brought overnight bags, but figured we could probably get through the rest of the work and leave late that evening, so we pushed on and started cataloging the different piles of parts and bins. We wound up with about five bins full of Scout 2 parts, a bin and a half of Scout 80/800 parts, four or five more bins of universal Scout parts, and two full boxes of unidentifiable International parts. Then we labeled everything and started replacing them on the shelves.
As we had been going through the different bins, we each set aside a couple of things we were both interested in: Bennett found a bunch of parts for R-series trucks, including a set of NOS shocks, a spare ashtray, and some other goodies. I found an air cleaner for a Holley 2300 2-barrel which fits the carb on Darth Haul. Darth came with a period-correct oil bath air cleaner which is a messy PITA, so I was excited about that. I found a Robert Shaw thermostat in its original packaging, and some ’71–’72 headlight trim rings for a Scout 2—an exact fit for Peer Pressure. Also, a mint Scout 2 AM/FM radio which might be a good replacement for the older model I have on the bench. But most interesting was a Holley Sniper EFI kit in the box on a shelf, waiting to be installed on Alan’s 2-barrel 304: identical to the engine in Darth.
After sweeping out the garage and returning everything to the shelves, we got the truck running one last time, and Bennett was able to start it in gear and get it to move under its own power back inside. We buttoned up the last of the stuff in the garage, washed our hands, said our goodbyes, and hit the road at about 10:30. I didn’t make it back into bed until 1AM, so I was pretty knackered Sunday morning.
After unpacking the car, pulling the pod off the roof, and sorting things out, I catalogued the parts and looked through the Sniper kit. The fuel box included everything the instructions mentioned, but the carb box was missing the instructions and some wire looms. I sent them an email update to work out a fair price, and we’ll get that taken care of.
I was pretty tired, so I spent most of the day finishing small projects; I installed the last seatbelt, organized the garage, and then took a wire wheel to the new air cleaner to blast the old paint and rust off. After a wipe down with acetone and a coat of etching primer, I shot it with black semi-gloss and let it dry on the carburetor. It makes the rest of the engine bay look like garbage.
Before this trip, I had decided my first and biggest goal for the spring after wrapping up a bunch of smaller projects left over from the cold winter would be to get the truck running and moving. My original plan of action was to sort out the original carburetor so that it was starting and idling reliably, swapping out the starter (which I suspect is tired) and the positive battery cable. Then I could attempt to bump the clutch enough to unstick it mechanically; the nuclear option is to have it towed to the transmission shop for them to fix it—after which it could theoretically be driven home. With the Sniper now on the bench, the plan has changed: I’m going to source the missing parts and install the EFI system instead, swap the starter and cable, and get the truck running that way.
I’ve found two main themes with my truck hobby: It’s brought me a lot of fantastic friendships full of adventure and knowledge. It’s also been full of amazing synchronicity: When I was finally able to let go of Chewbacca, Brian came along at just the right time to give her an excellent home. When I was ready for a new project, my friends enabled helped me with Peer Pressure and re-ignited my hobby and those friendships. When I had cancer, those same friends stepped in and helped me get back on my feet—and Peer Pressure out of the garage. Alan’s passing was unexpected and unfair. He was a great guy with tons of knowledge and always full of support. I choose to believe his EFI kit came at exactly the right time to get Darth on the road, and that somehow that was his final gift.
Mileage Update
Updating previous posts about recorded mileage I’m getting in the Scout, I did some beginner math in Excel and then had to call in my sister, the logistics expert, to help me with a formula. The speedometer is original to the truck and to 28″ tires, which means a 4″ lift and 32″ tires throw off the odometer by a factor of 1.13 (88 miles indicated to 100 true). I figured out the calculation in Excel to take the base mileage number from 2014 and increase it exponentially to match that ratio, but I couldn’t find a way to modify that calculation to change the reference by one in each successive row. Renie unlocked the Excel formula which then made it easy to duplicate just by pulling the control corner down vs. copy/pasting the formula and updating the numbers by hand. Which sucked.
So there it is. The odometer says 48552, but the actual miles are 50342, or at least, starting from 2014. All of this work is purely academic; I have no idea when the lift was installed or what the true mileage on the engine is—I doubt this odometer was original to the drivetrain, being that it’s installed in a body tub from 1975—but these engines were made to last 300,000 miles in constant use by dump trucks and schoolbuses. This engine is running like a Swiss watch, so I’ll just keep the oil clean and make sure the important maintenance is covered.
Harvester Homecoming Wrapup
Here’s the video wrap-up from our trip west to Harvester Homecoming.
Harvester Homecoming 2024
Thursday morning I got up early, put the dog out, and got a quick shower. Brian was due to arrive at 7:30 so I made coffee and threw my gear in the truck. After swapping his truck for mine in the driveway I kissed the girls and we hit the road by 8:30.
The drive out was uneventful. Brian and I swapped out turns behind the wheel every 100 miles or so, whenever we were stopping for gas. It added time to the trip but it was also key to staying loose after being in the truck for so long. I still can’t get over 15 or so gallons in the tank without it backing up and overflowing (I filled it up two days before we left and it stank of gas the entire time it sat in the driveway), and haven’t been able to fix that issue, so we just put 10 gallons in every 100 indicated miles—which is actually 113 due to the speedo not being calibrated. Siri directed us north to Pittsburgh and then over to Cleveland, and from there we curved down into Indiana and then to Fort Wayne.
The total trip was probably about 9 hours in total including stops. Aside from the road noise, the Scout is a very comfortable long-distance traveler, all things considered. With modern seats and power steering she’ll do 70mph all day, and the seating position is upright enough that you don’t feel like you want to fall asleep after an hour’s drive.
We got in around 6PM and after checking in the hotel, we found a brewpub nearby for some dinner, then stopped at a DIY carwash to scrub dirt off the truck—the first time I’ve ever washed it before a show—and picked up some beer and supplies for the weekend.
The show details weren’t explained very clearly on the website, so we had to ask some other IH folks at the hotel what time to arrive. On Friday morning we got a free lobby breakfast and made it to the grounds at about 9:30, and by then a lot of vehicles had already arrived. We were put at the end of a mixed line of trucks facing a wall of IH road tractors from the ’80’s and settled in to our camp. The nice gentleman who parked us told us we weren’t supposed to put up a tent but we waited until he was gone and did it anyway; the sky was dark and cloudy and the forecast showed a lot of rain for later in the day.
This show has a different vibe from Nationals. The volunteers were out in force and were very helpful; many of them were retired IH workers who were happy to see all the trucks. There was no real organization for vehicles so we were next to a couple of Scouts, a big A-series pickup, and backed up against a D-series pickup. Across from us sat a Scout 800 and a tractor. The variety made for an interesting walk around the show; there was something new on every row. A giant tractor, then a Scout, then a fire truck, then a couple more Scouts, then set of Cub Cadets on the back of a flatbed. We got out and walked the side we were on, then did a loop around the back to see the vendor booths.
There weren’t as many used parts vendors as Nats. Coonrod’s had a big trailer full of goodies, and there was another guy with a Scout, a C-series pickup, and a trailer full of parts for sale. Most of the Light Line vendors were there, but some of them had clearly scaled back their displays. In all, it felt smaller than Nats.
I was hoping we’d be able to drive through the Engineering Center like they did for the first couple of Homecoming events, but it turns out the building has just been sold and will likely be torn down for something else. The museum where they were displaying the older trucks had to be moved from that building to storage, their fate unknown.
In the afternoon it started to sprinkle, so we re-adjusted our tent and moved it over the truck. Soon, it was raining more heavily, and we realized we were stuck in the middle of a circling derecho directly over Fort Wayne. We held the sides of the tent down while the wind gusted and it downpoured, waiting for a lull, and when that came we quickly broke the awning down, shoved it in the truck, and hightailed out of the show. Luckily the wipers were functional, and the Rain-X on the windshield did its work, so we were able to make it to the hotel drenched, but with no problems. After a soak in the pool we got showered and waited for the rain to taper off so we could get some dinner. We found a nice brewpub down the street and settled in for a beer and some pizza. On the way back it started raining again after some shakes at the local ZESTOS! and didn’t let up until 9PM that evening.
Saturday morning we got up and out the door earlier, aiming to get a better spot in the rows. We stopped off at a little bakery we’d spied for coffee and donuts, avoiding the hotel lobby food, and drove the long way around the factory to the main entrance where the International tower stands for a photo opp.
It’s looking run-down and sad over there. It would have been amazing to see the place in the ’60’s when it was going full-steam and was being cared for. We shot a bunch of photos and I set up the tripod for some timer shots. That was worth the time and effort.
Then we drove in the back way to the show and got a great spot next to our new friends from Pittsburgh. This time nobody warned us against the awning, so we set up camp and made ourselves comfortable. The second day was much busier than the first, because more people could show up on Saturday—so we were pleased we’d gotten there when we did.
I made a beeline over to the used parts guy to haggle for two things I’d seen on Friday: the first was a C-series instrument panel with later-style indicator lights on the outside. My panel is OK but I really like having indicators I can actually see; the early-style panels had a very small horizontal slit through which the lights are barely visible during the day. As a bonus, the gauges are all matching with black faces. As I mentioned in a video last month, the ones I’ve got in the Red Bus are three different colors: silver, black, and gold, having been swapped out at different times. So wiring this one up and making things match will be an improvement.
The second thing I found were a set of C-series reverse lights: glass lenses with heavy chrome bezels. I don’t have reverse lights on the red bus—it came with a giant spotlight on the roof which may have been a reverse light, but I tore that off with all of the other junk lights up there, so this sets up a future upgrade after I get her on the road.
Phil Coonrod had a set of pretty black Scout II door cards at his booth—patterned vinyl stretched over masonite board—that I considered briefly, but wisely decided I didn’t need. There was another used parts vendor on the backside who had a bunch of C-series metal laid out on the grass; one thing that was very tempting was a complete front cowl in better shape than the two I’ve got for $200, which was a screaming good deal. I hemmed and hawed over it for a while but noticed the shape of the grille opening is a later style; mine is concave on the sides to fit my grille while this one was straight. My cowl needs serious help, and this would have been an easy swap, but I’d like to keep the truck as close to a ’63 as I can. So I passed on that too. In hindsight I could have kept it and resold it later, but decided against dragging more parts home.
The sun was much stronger on Saturday so we spent a lot of time under the awning in the shade. That being said, we also spent a lot of time walking through the rows and checking out the trucks. Being further west geographically, there were more trucks we hadn’t seen Nats or other shows, which was refreshing. We met a bunch of new people, including the couple from Pittsburgh who were showing a freshly restored Scout II in a mint green color. He was already talking about his second truck and eyeing the lift on Peer Pressure.
At 4PM we’d had enough of the heat and broke down the awning; by that time several of the long-distance vendors had already left and the rows were thinning. We headed back to the hotel to load in the gear, take a shower, and find another place to eat. This time we found a brewpub closer in to the center of Fort Wayne and had sandwiches and cold beer in the air-conditioning. While we ate, we talked over plans for engineering and producing a DIY electric steering kit for the Scout 80/800, which several people at the show had expressed an interest in. I’m also interested in doing this for C-series trucks, with mine as the prototype.
Sunday morning we checked out early, topped off the fluids in the truck, grabbed a McDonald’s breakfast, and hit the road. The first couple of hours through Indiana and all of Ohio were temperate, even comfortable in the sunlight. Pennsylvania up through the hills was cool and dry. But as we descended towards the Maryland state line it got hot and sticky, and then we hit the only traffic on the whole trip on Rt. 70. Thankfully these slowdowns were only for ten minutes at a time, so we avoided sitting still. And I’m happy to report that as hot as the engine got, the needle on the gauge never climbed above its normal spot on the left side. I did smell oil on heavy acceleration, so I’m going to have to track down where that leak might be coming from—my guess is the valve covers are weeping somewhere.
We finally rolled into Catonsville at about 6:30 and I sent Brian on his way home with a couple of cold seltzers; his fancy Ford has A/C so I’m sure he cooled off quickly. I dragged my basic gear inside and left the rest of it in the back of the truck to worry about later.
The final mileage tally was 1041 indicated on the gauge, which works out to 1182 miles true, which checks out (Siri pegged the trip from home to the hotel at 548 miles one-way).
We had a great time, mostly because Brian and I got to hang out together for the whole weekend; but it’s a different vibe than Nats. I think the big thing missing from this show is the feeling of community; every year in Ohio there’s a huge party in the parking lot at the hotel each night, and on Saturday there’s a barbecue and food and an auction with all kinds of things donated to raise money for charity. It goes from 6PM until whenever and it’s a really warm, cooperative experience. In some ways it’s better than the show; last year Brian and I stood out late with a group of people, including the owners of three of the better-known Scout shops in the country, just shooting the shit over beers and laughing. That’s really hard to replicate. This is a good show but it’s over at 4PM every day and it felt like everyone just went their separate ways. So we’re both thinking we’ll go back to Nats next year and maybe Harvesters in the Holler if we can work out the timing; the former is in June and the latter in September—but right around Finn’s birthday. We’ll see how it shakes out next year.
Indiana or Bust
I’ll write more about the trip later, but our journey to Indiana went off without a hitch.
June Update
I put another 180 miles on the Scout yesterday going down to and coming back from my father-in-law’s house. The weather was perfect for an early summer drive: 80 degrees and sunny with a constant 5mph breeze. The truck ran flawlessly even when we were stuck in 45 minutes of stop-and-go traffic directly outside of Baltimore. The only thing I noticed was the temp gauge creeping up from its usual spot on the far left to sit under the left side of the indicator line. The only time I’ve seen it get any worse was in August traffic in Ohio on the way to Nats the year after I’d installed the aluminum radiator, and at that point it was in the center of the dial and slowly continuing to move right. I think a solid coolant flush is in order when I get back from our vacation; in fifteen years I’ve never flushed the block out.
The Travelall is coming along nicely. All of the original filament bulbs to light the dashboard have been replaced with LEDs, and I cleaned each of the sockets to ensure a solid connection. I ordered and received a package of Packard 56 connectors last week and swapped out the crumbling 6-way connector at the steering wheel for a new one. I’d already repaired a hack job splice directly above it but realized the connector was falling apart, so that had to go.
After I did that, I looked a little closer at the three sections of butyl tape on the passenger’s side of the transmission tunnel. After scraping it off, I found that they were covering three cuts in the metal made for reasons unknown. I scraped as much of the butyl off as I could and then removed the rest with brake cleaner. Because the answer to every problem is now welding, I pulled the Eastwood out and started tacking metal together. Working with the metal was pretty easy with the tools I’ve already got, and using my copper backer I was able to join sections that were wider than a standard butt-weld. I wound up setting some of the insulation on fire but the truck didn’t burn down, so that was good. After a series of welds and grinds, I got things closed up and covered it with some primer.
Then I wire-wheeled the remainder of the glue and insulation from the vertical sections of the firewall and hit them with rust converter for good measure. The duct for the defrost/heater in the center section was easy to remove, just two bolts, so I took that out and cleaned off the center section and prepped it. The goal here is to cover the entire vertical section of the firewall with heat/sound matting like I used in the Scout in place of the old fiberglas stuff. I used some thin cardboard to form templates, trimmed and edited them with painter’s tape, and cut out the patterns on the matting. With a little trimming and sectioning the first pattern went in smoothly, and I added two sections on either side. I’ve now got to take out the heater unit on the passenger side to access the firewall behind it, bench-test the blower, and make sure it’s not rusted to oblivion on the back side. Once I’ve got the firewall cleaned and covered I can put the unit back in and hook up the flapper to the cowl vent.
The driver’s side needs some sort of rubber gasket around the steering column; I have to ask the heads on the Binder Planet what went there back in 1963 and try to fab up something similar. I’m still waiting on The Scout Connection for firewall grommets, but I’m going to follow up with them on Monday.