800 Update

I got my oil report on the 800 back from Blackstone Labs and the news is…not good. All of the ferrous metal percentages are WAY higher than they should be. As the report says, the oil shows a ton of wear in important surfaces like the pistons, cylinders, and bearings. I can’t say I’m that surprised; the anecdotal stories I’ve heard about Dan are that he tended to buy toys, use them hard, and do minimal maintenance. And I have no idea what life this truck had before it made its way East from California.

Looking at the left column and comparing it to the one on the far right, the important metals are at an average of 300 times more than they should be. Ouch!

On the positive side, I got a new coil the other day and dropped that in, but was still not getting any spark to the distributor. The trigger wire connecting the two was frayed at the exit point from the distributor, so I pulled out my wiring kit and made a new one, which finally yielded spark to the plugs. But the engine still isn’t catching. I’ve got spark, gas, and air; the only thing I can figure is that she’s not making compression. A test of the cylinders showed that #1 is still down at 50psi while the other three are at ~100. So the plan for the weekend is to pull it out of the garage with Peer Pressure, squirt a little oil in the cylinders to bring up the compression, and see if I can get her running. Then I’m going to let her idle for a while to try to free up the rings.

When I was out at Brian’s last weekend working on Slowflake (more info on that to come), we stopped at a local scrapyard near his house. They’ve got a ton of stuff there, including an area full of older vehicles, and in that fleet I spied an old CJ-5 with a pair of low-back bucket seats. I asked the front desk what they’d charge for those, and when I got a nice low number, we returned with some tools and pulled them out. They’ve been sitting out in the open for years so the vinyl is brittle but still holding together, but with some basic repairs they should be good for the time being—and much easier to get into and out of than the plastic buckets. I’d already pulled the passenger side seat out to hand off to Brian, and it only took a half an hour to pull the driver’s side out, remove the rusted Jeep tracks, and mount the seat to the Scout base. I’ll have to fabricate a base for the passenger side, as that one had been removed long ago, but that’ll be a fun metal-bending project for the future.

I also spent a grand total of $15 on two tubes of Tank-Weld and over four leak tests, sealed up the driver’s side gas tank. It looks like it lost a fight with a gallon of Play-Doh, but it holds liquid and it’s $250 cheaper than a new tank, and that is the guiding principle of this truck. I will, however, have to shell out ~$70 for a new rubber filler hose; for now the boat tank will do nicely.

Finally, I talked with Brendan, who bought the rest of the trucks up at Dan’s place, and he’s going to give me the rollbar from the blue Scout. He’s resigned himself to the fact that he’s not going to do much with the truck (it’s actually in worse shape than this Scout) so he’s cool with letting that part go. So I’m going to drive out there and cut that out of the truck, as well as pick up a spare 16″ wheel for the Travelall.

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Weekend Wandering

Without Darth in the driveway, I’ve been tackling some small things on the Scout that have been bugging me. The biggest of these was the exhaust donut leak, which was not remedied a couple of weeks ago. Looking around the interwebs I found a two-piece flange replacement available locally, and set about to installing it. Getting the original flange off was easy enough, but getting the new one on was trickier. Because it’s heavier and thicker, it sits lower on the exhaust pipe and thus requires a longer bolt. And its location next to the frame meant that there was a lot of wiggling and some hammering involved to get it in the right place before I could tighten it up. But after a brief test ride Saturday and a longer 50-mile drive on Sunday, there’s no leak, and I think I can call this fixed.

While I was under the truck I tightened up the emergency brake cable, which has been loose for months, and checked that off the list.

Sunday I met up with Bennett, Brian and a couple of other folks up at Dan’s place to show our friend Brendan the whole stash in the woods; he’d be the guy most interested in clearing a path and hauling out all the trucks. I prepared better this time, bringing a can of 40% DEET, duct-taping my ankles, and generally insuring that the ticks couldn’t get to me.

We started in the garage and looked over all the stuff in there, and then walked back through the field to the trucks in the woods. The underbrush has grown a lot in two months. Brendan looked over things carefully and then we walked back to the garage, discussing what he’d be interested in and what he wasn’t.

While that was happening, I dug out a trio of good hubcaps from the huge stash in the garage and made a good deal on them. Brian made a deal on a rusty Scout 800 tailgate, which he had to go back into the woods for.

While he and Bennett did that, I cleared off one of the better Scout 800s closer to the house, which was covered in vines, and got a better look at it. I’ve been thinking about a test vehicle for Brian’s electrification project, and that truck looks like an excellent candidate. I think I’ve talked him into taking advantage of the sale. If he had the space I’d recommend grabbing it and the blue 80 to be able to account for all of the changes between early and late production models.

Screenshot

Back home in the garage, I was looking a little closer at the gauge set Tyler handed off to me, and rubbed off some of the dirt to reveal the serial numbers. I was surprised to see the initials SW, which almost certainly stands for Stewart Warner, and started looking up the serials. It turns out they are Stewart-Warner, and they look pretty cool. So, I’ll have to consider if I want to swap those in.

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Bushwhacking

Here’s a video from the weekend’s fun in the woods. Bennett and I put a list of the trucks and parts together for the family, and he’s going to pass that along to them to get the ball rolling. Hauling those trucks out is going to be a challenge.

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Gray Hair

When I bought my first Scout, I was one of the youngest guys at the car meetups. I was 26, gainfully employed, and knew nothing about cars other than what I’d picked up in the repo lot. I knew more about picking locks than I did fixing engines, but I didn’t let that stop me from driving a 20-year-old truck to the Outer Banks from Baltimore with nothing but a screwdriver and some electrical tape. I read as much as I possibly could and picked up bits of information from the old-timers around me. Resources like the Binder Bulletin and the IHC Digest were full of guys who had bought Scouts new off the dealer lots, and they were a wealth of knowledge and information about the little quirks and tricks of ownership.

And as time has moved on, so have a lot of those old-timers. Guys I leaned on in the early years have since passed; interesting characters with names like Doc Stewart and Ol’ Saline have gone to the big garage in the sky, leaving a big empty space where their friendly knowledge once was.

One of Bennett’s friends from his early days collecting trucks passed late last year, leaving behind a huge collection of vehicles at his mother’s house. Finley and I had been up there 15 years ago to help Bennett pull an engine from under a lean-to, and at that point the place had simply been overgrown. Bennett was asked by the family to go up and inventory the stuff left behind, and I volunteered to give him a hand.

After meeting a member of his family and getting our bearings, we checked out a truck in the garage near the house: a Traveler in mostly restored condition, but surrounded by pieces and parts that still needed to be installed. It’s still in great shape, and all of the parts required look to be nearby, but it would require some serious excavation. The garage is stuffed with tools and parts and lawnmowers and other stuff, but it’s still dry and intact, which is good news. We noted what was there and what might be missing, and some wheels started turning in Bennett’s head.

Walking around back, we found another collection of parts that had once been protected by a lean-to and tarps. In this pile were a bunch of doors, hoods, and other sheet metal, as well as a bin full of heavy engine parts. Most of the stuff was open to the elements, so we dug around to try and identify as much as we could, pick it up out of the dirt, and shoot pictures.

Out in the back field, we found that the place was wildly overgrown compared to when we were there earlier: what had been open grassland 25 years ago was now a young forest, and it took us a while to bushwhack our way to the area where he had parked a bunch of cars and trucks: a group of R series Travelalls, R series pickups, a trio of Nash sedans, a couple of Scout IIs, a couple of Scout 800s, and a few more modern cars.

As we expected, some of the trucks were in rougher shape than others. Working carefully, we got into as many of the trucks as we could, shooting video and collecting VIN numbers to trace the titles and ownership. Apparently much of the paperwork is missing, though they were stored in the house at one time.

Several of the pickups and one of the Travelalls are in very good shape and would be restoration candidates for the right person. One of the Scout 800s might make a good restoration candidate, while both Scout IIs are only good for parts. It would be very tempting to offer the family money for one of those pickups.

Then we spent an hour bushwhacking through the forest to try to find a shed that was allegedly full of parts. We walked all the way across the property and all the way back to a creek at the rear boundary without finding anything. Consulting Bing maps, I found an outline of where a shed once stood in Street view and oriented us to where it should be. We discovered it collapsed under a tangle of vines and overgrowth and realized we had walked past it twice without seeing it. Under the broken beams we found another collection of parts: some Scout doors, some R-series doors, assorted sheet metal, as well as a bunch of Scout hubcaps and some other interior parts. In order to do a full survey, someone would have to return with a chainsaw and a bushhog to get in there. We collected the best parts we could reach, carried them back to the main truck collection, and then made our way out of the field before it started to rain. Exhausted after a four hour expedition, we stopped at the local diner and loaded up on breakfast.

Bennett got to thinking about how he might swing a deal for the Traveler, and we threw some ideas back and forth. It’s an extremely worthy candidate for saving, and miles ahead of Hanky’s condition.

On Sunday morning, one of those old hands came through for me again. My Scout has been at the transmission shop waiting on a callback from IH Parts America as to the clutch issue; this being the height of show season and Nats being next week I figure they are pretty busy planning and packing the trucks, so I haven’t heard anything back from them. Beginning to panic, I put a post up on the Binder Planet asking for help diagnosing the issue and within two hours I had an answer: one of the bolts is installed backwards and needs to be flipped around. This will require dropping the transmission again, but if that’s all it’s going to take, I’m glad it’s at a transmission shop. Hopefully they can get me in and out ASAP this week so I can get her prepped for the road.

Finally, a nice fellow from Instagram had reached out asking me for some advice on a C-Series pick up truck he bought locally. After trading some messages back and forth it turned out he was only about 20 minutes from the house, so I offered to stop down on Sunday morning to look over his truck.

The pickup in question was one I’d looked at back in 2022 when I was first searching for a new project vehicle. I met him in his driveway, where he was replacing the Holley 1940 carb on a six-cylinder engine. After meeting his dog and shaking his hand, he explained that the carb that came with the truck was leaky and had a lot of play in the butterfly valves. He’d rebuilt it, but water had gotten into the gas tank and rusted out parts of the carb.

He was looking at using a Chinese-built replacement, but the linkage on that carb was set up for a Ford so there would need to be a lot of re-engineering the throttle linkage to get it to work with his truck. So we futzed with the old carb, trying to find a gasket that would hold the gas in the bowl, but the two that he had didn’t work and it kept dumping gas when he ran the fuel pump. While we worked, I answered questions and passed on advice on what to prioritize and how I’ve done certain things on my truck. He’s facing the same issues I had with my Travelall: the cowl vents are leaking into the cab and need to be cut out and replaced, requiring major sheetmetal surgery. He doesn’t have any experience with bodywork or welding yet, and picked my brain about how to tackle the project. I explained the process I had followed and gave him advice on where to look for parts and how to disassemble certain things. We weren’t able to get the carb to work properly, so I told him I would look out for replacements at Nats.

I realize now that I am the old-timer. The brutal truth is that my peers and I are the graybeards, and we’re slowly passing on and leaving our stuff behind. I’m not a professional, and I still need to learn so much, but it feels good to give back to the community as much as I’ve learned from it, and to be an ambassador for the brand and for the hobby.

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Pittsburgh Road Trip

Sunday morning broke cold but sunny, and I hit the road at 7AM with the car already loaded. I had a 3.5 hr. drive out to the other side of Pittsburgh in front of me, but my podcast app was loaded and I was headed away from the sunrise—which was good, because my sunglasses are AWOL. The drive was unremarkable other than beautiful foliage blooming throughout southern Pennsylvania, and I reached Pittsburgh by 11:30 with one stop for expensive gas. The yard was on a hill above the river, and I found two Internationals among many large tractor trailers in a commercial yard. I texted the owner and got to work on the column.

Because the truck was already pretty well picked over I had free access to the stuff I needed: there were only two bolts under the dash to free up the column there, but the three bolts on the steering box were rusted pretty good and the nuts were inaccessible due to a gusset built into the frame. I’d thought ahead and brought my generator, though, and after about 10 minutes with a corded cutoff wheel I trimmed off the bolt heads and pried the box off the frame with a bitch bar. Now, I had to figure out how to get the column out—and I’d forgotten to bring my steering wheel puller. Thankfully, Joey, the guy selling the truck, had one in his shop down the street, and ran me down to pick it up. We paused to look over a beautiful C-series tow truck he’s finishing up, and then he brought me back up to the yard.

I had the wheel off in 5 minutes and then had to puzzle out how to remove the whole unit. The collar in the cab wouldn’t fit through the hole in the firewall (I had this issue with the green truck) nor would the steering box. I did notice the collar moving as I was tugging on it from inside the cab and realized it wasn’t connected to the box anymore—then saw that if I pulled on the steering box from the front, the rod inside slid out of the outer casing and suddenly I was holding those two elements in my hands. The outer tube came out through the cab with a little convincing, and I put the two sections back together on the tailgate of the Honda.

Then I went through the rest of the truck and pulled some other parts off: The windshield wiper motor, the instrument cluster, the radio blockoff plate, and a slightly banged up ’63-’64 headlight trim ring. Inside the cab someone had stacked some extra parts, and I fished out some more good stuff: two uncut metal door cards, a heater motor (the heater in this truck was melted), an ashtray, a marker light assembly, a window crank unit, two sun visors in good shape, and an emergency brake assembly. I did leave a bunch of larger stuff behind—two D-series windshields, a rear pickup window, an instrument cluster in worse shape, and a bunch of other stuff.

After loading up and paying Joey I hit the road at about 4PM and made it home by 8 after stopping for some dinner. The steering column doesn’t look too different from the unit I pulled out of the green truck, save the fact that it’s attached to a power steering box, so I’ll have two basic units to practice on before I do anything with the one in Darth.

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Sunday Excursion

I’ve got a line on a manual steering column, which is excellent news, and the price is right. But excellent news is usually accompanied by a catch, and this is no different. The catch here is that the parts truck in question is outside of Pittsburgh, which is about a 4-hour drive away from here. It looks like it’s perfect for my requirements; the truck is in the open, in a clean yard, and the hood is already gone so there’s nothing in the way. I’d be pulling the entire column from the wheel all the way down to the box; I’ll just unbolt the box and maybe cut the pitman arm, or bring a fork and pound out the link. Then it’s just removing 4 bolts under the dashboard, disconnecting some wiring, and out it should come. Easy, right?

As usual though, I’m going to bring the entire recovery kit, and this time I might even bring my generator and a corded cutoff wheel, just in case. It’s going to be a long day and I don’t want to be out there forever.

Making this trip a little sweeter is a pile of leftover parts another semi-local Travelall guy offered me after restomodding his truck. He’s outside of Frederick, which is right on the way, and he has a full set of gauges, seatbelts, and a couple of master cylinders. The seatbelts are an excellent find, as the mounting brackets on some of mine are pretty roached, and the gauges may come in handy, although I’ve got three full sets already. But I can always bring stuff to Nats and sell it.

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Archaeological Dig

My sister and I revisited the yard up in New York near her house where I pulled the nose off the green pickup last fall. I’d called ahead to ask the owner if he had a manual steering column for a manual-shift truck, and he said he didn’t, but the yard is too cool not to go back to, and I only saw a third of it the last time I was there, so I made plans to return. We were lucky to get a warm, overcast day amidst a week of snow and rain, so we didn’t have to bundle up completely, but we wore muck boots because we knew it would be wet.

After talking with him a bit at the gate, we grabbed some tools and headed into the yard. This time we were unaccompanied so we could walk at our own pace. As I mentioned the first time I went, he’s got a ton of Studebaker rolling stock back there—Commanders and Hawks and Champions and Larks and even a square-light Avanti—but he’s probably got the largest collection of Studebaker trucks on the east coast.

We walked to the outside edges of his collection this time, taking advantage of the fact that nothing had started growing. The amount and selection of vehicles back there is pretty amazing. He’s got prewar Packards next to 60’s sedans, a couple of toothy porthole Buicks, hulking Hudsons… the list goes on.

I did find the steering column I wanted in an otherwise untouched ’62 pickup that was missing its floorboards and asked him about it, but he said he wanted to keep the truck whole. I also looked at the pickup I’d done surgery on last time and considered pulling the tailgate but ultimately passed on it, opting to leave with just the other taillight bucket which was in excellent shape.

I could have spent days in that yard, and I will go back the next time I’m up here. For now, I’ve got about an hour of footage to go through for the next video. Meanwhile, there’s a guy parting out a pickup outside of Pittsburgh with the exact column I need, so I’ve got to organize a trip out that way to pull it depending on his price.

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Unfulfilled

Saturday I had the afternoon to fiddle with the truck, so I focused on getting the clutch unstuck. First I stopped at Hobo Freight to pick up some long pry tools to separate the clutch plate from the flywheel. Later I climbed under the truck and tried to get the tools where they needed to be, but found that the angle required was too great—the bellhousing made it impossible to get the tools I had in the proper position.

The next possibility is to run the engine to temperature and heat soak the clutch, so I focused on getting her started. While I was able to get her to idle last weekend I couldn’t get her to catch at all with gas in the bowl.

Sunday morning I had a little time before a junkyard run to pull the plugs on Darth. All of them except #5 and 7 on the driver’s side were pretty fouled with gas and oil, so I cleaned them off and put them back in. I also checked the other wires for corrosion and re-routed them all above the water pump neck. With that done, I connected the boat tank behind the filter, powered the electric pump and tried cranking the truck over, but still couldn’t get it to catch. At this point I’m thinking the carburetor needs to be pulled off and cleaned out again, because I can get fuel to the bowl and I know I’m getting spark to the plugs.

At 11, Bennett pulled up to the house in his Scout. We transferred tools and drove Peer Pressure to a junkyard on the eastern side of Baltimore to pick parts off a Chrysler Crossfire they’ve had in their yard for two weeks. He’d already been over there once to get some stuff but wanted to return for some other things before it got scrapped. His Crossfire is almost 20 years old now and a lot of small things are breaking, so he had a long list of plastic parts and other fasteners to grab. The two big things on his list were an intact windshield and the corner of the rocker panel behind the driver side door. The car had been picked over pretty well, so we got what we could and he focused on cutting the rocker out with a Sawzall while I tried to cut away the glue around the windshield. He was stymied by a thick section of structural metal under the outer skin and a dying set of batteries, and I was stopped by rock-hard glue that prevented any blade I had from cutting.

The junkyard on this side of town has always been an interesting place to experience the wide spectrum of humanity; all the self-service yards around here have the same grubby, slightly institutional feel of a prison, but this one is the grubbiest. It always feels like one is visiting a shady uncle doing time for a meth bust. While we were pulling parts we had two different men stop by and ask to borrow our impact driver; both reeked of pot and could barely stand, let alone talk. I demurred, assuming I would never see my tool again—figuring the chances were equal they would either steal it or wander off, forget where they were, and fall asleep in one of the cars.

We then found a 2009 Nissan Versa and proceeded to demolish the plastic dashboard to expose the electric steering unit underneath. The one I’d disassembled last year had already been partially deconstructed due to a head-on collision, but this one was intact so we had to get physical with the plastics and fasteners. Once we’d cut away half the dashboard and wrapped it up over the passenger side, the guts were easier to reach and we got the unit out in one piece. Then we had to prop the column up over the wheelbarrow and remove the airbag, steering wheel, and control stalks so that he wouldn’t be charged for the extra elements. With those safely collected, I made a brief stop at a CR-V to pull the driver’s sunvisor and then we headed for home.

So there wasn’t much forward progress with the truck, which has me feeling blue. But here’s a recap video from the last two weeks:

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