October Update

Here’s a recap of the last two weeks; it’s mainly covering the disassembly of the two spare C-series doors, welding the passenger footwell, cleaning out the gas tank, needle-scaling the passenger-side front fender and frame area, and weatherstripping the two front doors.

In the meantime, I’m waiting for Eastwood to get back to me about my welder. I talked to their tech support line and they’re going to get back to me about the next steps, but it sounded like they’re going to send me a new part after we figure out what’s not working.

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I See The Light

I’m continuing to make slow progress on the electrical system in the truck. At first all I had was a starting truck with most of the panel lights working. After replacing more of the connectors, I was able to get headlights and taillights working, as well as the right rear blinker. There’s some kind of short in the left side preventing it from blinking—indeed, using the blinker on that side kills the light completely. And screwing the dash panel into the dash itself killed one of the dash lightbulbs that originally was working.

I pulled a front marker pot from the green truck stash and another from a pile of cheap parts I got at Nats, and tested them out on the bench. The grimy unit from the green truck worked so I hooked that to the truck and tried it out, with no success. I’m going to have to pull the circuit tester out next to see if there’s any power getting out there at all.

I’m still waiting on the firewall grommets, so I switched to doing some light bodywork on the driver’s door, grinding a bunch of rusty spots out and cleaning all of the residual holes left from various mirrors. I put the copper magnet behind the largest of the holes and welded them all up. After a coat of body filler, I sanded them smooth and got them covered with rattle-can IH red.

Meanwhile, I got the Scout ready for our trip west. I stocked up on consumables—oil, coolant, various fluids, belts, and other stuff. I pulled out my milspec snap kit and added a pair of snaps to each side of the door bar flaps on my original Kayline top to keep it from flying away on the highway. With a quick wash and topoff on fluids, we’re ready to hit the road on Thursday.

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July 15 Update

Here’s a compilation of work I’ve done on the trucks before and after our vacation, starting from the heater box, moving through electrical, and finishing with some welding on the heater box.

I’ve gotten the wiring to the point where the dashboard is in the truck but I can’t hook everything up permanently for want of two rubber grommets for the smaller bulkhead connectors and several Packard 56 connectors I don’t already have, so I ordered a handful more this afternoon in the hopes that they’ll be here by the weekend.

The heater box came out more easily than I thought it would, and is in better shape than I was expecting, but still required repair. I cut two sections of metal out and welded new metal in, and bathed the interior in Rust Converter until I ran out (I’ll be picking more of that up this weekend). Once that’s completely treated it needs a skim coat of mud to cover the divots and bumps, and then I’ll paint it up and get it ready to re-assemble. I think I’ve found a local paint shop who can scan my existing paint color and mix me a pint to match. I’ve also got to figure out why the blower motor won’t work when I test it on 12v bench power and source some more coolant hose.

The other thing I ordered were a set of floor mats for the Scout, knowing that we’ll be driving through the August heat to Indiana. I figure having something else between us and the engine heat will be well appreciated. And, having something to cover the heat matting will also be welcome. I’m hopeful they’ll be here in time, but they’re handmade and the maker estimates 3-4 weeks before they ship, so it may be a futile exercise. We’ll see.