She’s Back

Excellent news. Peer Pressure is back from the garage; after waiting around for IHPartsAmerica to get back to us, I took matters into my own hands and asked the heads on the Binder Planet for help. Within two hours I had a solution, and passed that along to the mechanic. They got back to me this morning and told me it was fixed; the solution I offered was exactly the problem. We ran out to pick it up after getting Finn from school, and they sent me on my way free of charge. If I can’t get Darth moving under her own power, I’m definitely getting it towed to this shop.

On the way home I stopped at a gas station to top off the tank and spied a CJ-7 at the far pump, so I drove across the lot and stopped next to him. He was happy to see another Scout, and as it turns out he’s got two of his own—and he’s just on the other side of town. We chatted up our trucks for a little bit, and I wrote my number on a sticker and gave it to him.

Back at the house after dinner, I vacuumed out the truck, cleaned everything up, and started packing for Nats. Before it got dark I got the snap kit out and made some repairs on the soft top, but there are a couple more I need to re-install tomorrow. This year I’m trying to travel lighter, but I’m also bringing some parts along to sell—I’ve got a buyer lined up for the ’61 grille and light rings which should pay for the entire trip out and back. So I’m super psyched about that.

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EFI Progress

Saturday afternoon was free of commitment, so I made a plan Friday night. I’m still working backwards with the EFI to try and diagnose the fuel/air mixture issues, so I thought I’d try to replicate the success I had two weekends ago by swapping the old carb back on, run the engine up to temperature, and then slap the Sniper back on to see if it would begin learning.

The first thing I did was download updated firmware to the SD card and updated the handheld and computer in the carb. The original file was six years old, so I figure they’d made a lot of updates since then.

I set the worktable up in the driveway, hauled all of the tools and hardware back out, and set up a camera. Pulling the Sniper off and putting the old carb on is easy at this point, and while I was there I removed the clear fuel filter I’d installed after the first two on the EFI fuel line. I strapped the boat tank to the bumper, connected the battery leads to the electric pump, and filled the float bowl. It only took two turns of the key to get it to light off, and with one adjustment I had it idling happily. I let it run for about ten minutes with the cap off the radiator, and then noticed it began bubbling, so I put the cap back on. I’d topped  the cooling system off with about 3/4 of a gallon last week so I wasn’t afraid to run it this time.

When it was good and hot I shut it down, capped off the fuel, and pulled the 2300 off the engine. The Sniper went back on easily (I hadn’t disconnected anything) and I connected the electrical leads back up to the battery. Crossing my fingers, I fired up the engine and smiled as it started idling smoothly—faster than I wanted, but smoothly. I let it idle for a while and recorded a couple of log files for diagnosis, then shut it down to see if it would start and run consistently, which it did.

Then I tried to use it to bump the clutch, where you basically put it in middle gear, stomp the brakes, and start the engine. The force of the starter is supposed to break the clutch away from the flywheel. But my starter is very sick, so I couldn’t get it to budge. I shut the engine down and let it cool off for the evening.

Sunday morning between showers I walked back out and tried a cold start. This was the real test: to see if the Sniper unit had learned anything. I said a prayer, turned the key, and it fired right up—but more importantly, it idled smoothly and a lot slower than it had when it was warm. I did hear the fuel pump whining on the rail when I gave it gas, so I have to ask the pros whether or not that’s normal. I took another data log and saved it to my computer, and buttoned the truck up as it began raining.

The other thing I noticed was that the engine is leaking at the mechanical fuel pump location, so I fabbed up a flat steel block off plate out of 16 ga. steel for when I get under there and pull the pump off.

That’s about all I can do this week with our trip to Nats coming up; I haven’t heard back from the transmission shop yet, but I’m going to call on Monday to see if they can give me a time estimate, and that will dictate my travel plans.

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Bushwhacking

Here’s a video from the weekend’s fun in the woods. Bennett and I put a list of the trucks and parts together for the family, and he’s going to pass that along to them to get the ball rolling. Hauling those trucks out is going to be a challenge.

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Gray Hair

When I bought my first Scout, I was one of the youngest guys at the car meetups. I was 26, gainfully employed, and knew nothing about cars other than what I’d picked up in the repo lot. I knew more about picking locks than I did fixing engines, but I didn’t let that stop me from driving a 20-year-old truck to the Outer Banks from Baltimore with nothing but a screwdriver and some electrical tape. I read as much as I possibly could and picked up bits of information from the old-timers around me. Resources like the Binder Bulletin and the IHC Digest were full of guys who had bought Scouts new off the dealer lots, and they were a wealth of knowledge and information about the little quirks and tricks of ownership.

And as time has moved on, so have a lot of those old-timers. Guys I leaned on in the early years have since passed; interesting characters with names like Doc Stewart and Ol’ Saline have gone to the big garage in the sky, leaving a big empty space where their friendly knowledge once was.

One of Bennett’s friends from his early days collecting trucks passed late last year, leaving behind a huge collection of vehicles at his mother’s house. Finley and I had been up there 15 years ago to help Bennett pull an engine from under a lean-to, and at that point the place had simply been overgrown. Bennett was asked by the family to go up and inventory the stuff left behind, and I volunteered to give him a hand.

After meeting a member of his family and getting our bearings, we checked out a truck in the garage near the house: a Traveler in mostly restored condition, but surrounded by pieces and parts that still needed to be installed. It’s still in great shape, and all of the parts required look to be nearby, but it would require some serious excavation. The garage is stuffed with tools and parts and lawnmowers and other stuff, but it’s still dry and intact, which is good news. We noted what was there and what might be missing, and some wheels started turning in Bennett’s head.

Walking around back, we found another collection of parts that had once been protected by a lean-to and tarps. In this pile were a bunch of doors, hoods, and other sheet metal, as well as a bin full of heavy engine parts. Most of the stuff was open to the elements, so we dug around to try and identify as much as we could, pick it up out of the dirt, and shoot pictures.

Out in the back field, we found that the place was wildly overgrown compared to when we were there earlier: what had been open grassland 25 years ago was now a young forest, and it took us a while to bushwhack our way to the area where he had parked a bunch of cars and trucks: a group of R series Travelalls, R series pickups, a trio of Nash sedans, a couple of Scout IIs, a couple of Scout 800s, and a few more modern cars.

As we expected, some of the trucks were in rougher shape than others. Working carefully, we got into as many of the trucks as we could, shooting video and collecting VIN numbers to trace the titles and ownership. Apparently much of the paperwork is missing, though they were stored in the house at one time.

Several of the pickups and one of the Travelalls are in very good shape and would be restoration candidates for the right person. One of the Scout 800s might make a good restoration candidate, while both Scout IIs are only good for parts. It would be very tempting to offer the family money for one of those pickups.

Then we spent an hour bushwhacking through the forest to try to find a shed that was allegedly full of parts. We walked all the way across the property and all the way back to a creek at the rear boundary without finding anything. Consulting Bing maps, I found an outline of where a shed once stood in Street view and oriented us to where it should be. We discovered it collapsed under a tangle of vines and overgrowth and realized we had walked past it twice without seeing it. Under the broken beams we found another collection of parts: some Scout doors, some R-series doors, assorted sheet metal, as well as a bunch of Scout hubcaps and some other interior parts. In order to do a full survey, someone would have to return with a chainsaw and a bushhog to get in there. We collected the best parts we could reach, carried them back to the main truck collection, and then made our way out of the field before it started to rain. Exhausted after a four hour expedition, we stopped at the local diner and loaded up on breakfast.

Bennett got to thinking about how he might swing a deal for the Traveler, and we threw some ideas back and forth. It’s an extremely worthy candidate for saving, and miles ahead of Hanky’s condition.

On Sunday morning, one of those old hands came through for me again. My Scout has been at the transmission shop waiting on a callback from IH Parts America as to the clutch issue; this being the height of show season and Nats being next week I figure they are pretty busy planning and packing the trucks, so I haven’t heard anything back from them. Beginning to panic, I put a post up on the Binder Planet asking for help diagnosing the issue and within two hours I had an answer: one of the bolts is installed backwards and needs to be flipped around. This will require dropping the transmission again, but if that’s all it’s going to take, I’m glad it’s at a transmission shop. Hopefully they can get me in and out ASAP this week so I can get her prepped for the road.

Finally, a nice fellow from Instagram had reached out asking me for some advice on a C-Series pick up truck he bought locally. After trading some messages back and forth it turned out he was only about 20 minutes from the house, so I offered to stop down on Sunday morning to look over his truck.

The pickup in question was one I’d looked at back in 2022 when I was first searching for a new project vehicle. I met him in his driveway, where he was replacing the Holley 1940 carb on a six-cylinder engine. After meeting his dog and shaking his hand, he explained that the carb that came with the truck was leaky and had a lot of play in the butterfly valves. He’d rebuilt it, but water had gotten into the gas tank and rusted out parts of the carb.

He was looking at using a Chinese-built replacement, but the linkage on that carb was set up for a Ford so there would need to be a lot of re-engineering the throttle linkage to get it to work with his truck. So we futzed with the old carb, trying to find a gasket that would hold the gas in the bowl, but the two that he had didn’t work and it kept dumping gas when he ran the fuel pump. While we worked, I answered questions and passed on advice on what to prioritize and how I’ve done certain things on my truck. He’s facing the same issues I had with my Travelall: the cowl vents are leaking into the cab and need to be cut out and replaced, requiring major sheetmetal surgery. He doesn’t have any experience with bodywork or welding yet, and picked my brain about how to tackle the project. I explained the process I had followed and gave him advice on where to look for parts and how to disassemble certain things. We weren’t able to get the carb to work properly, so I told him I would look out for replacements at Nats.

I realize now that I am the old-timer. The brutal truth is that my peers and I are the graybeards, and we’re slowly passing on and leaving our stuff behind. I’m not a professional, and I still need to learn so much, but it feels good to give back to the community as much as I’ve learned from it, and to be an ambassador for the brand and for the hobby.

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Musical Carbs

I had a plan going in to Sunday morning, after sitting back and thinking about all of the symptoms I’ve been facing with the carburetor. Typically when i’m working on mechanical or computer problems I’ll diagnose things backwards until I get to something I know is working. Then I move forward until I’ve identified the fault. On the carburetor, I knew that the engine spark timing was off, and the only good way I know to adjust that is to loosen the distributor while the engine is running and spin it slowly until the idle smooths out. 

I figured the best way to do this was to put the old Holley 2300 back on the engine and work through the problem mechanically. Unbolting the Sniper from the engine, I put it aside, resting on some cardboard, and disconnected all of the wiring. I pulled the old  carb from one of my spares bins and swapped it onto the engine, plumbing it to the boat tank through an electric fuel pump. With a couple squirts of 50-1 gas in the throat, the engine fired right up but sounded very choppy and died off after about 10 seconds. I got a couple of backfires out the throat of the carb—a sure sign of bad timing.

After verifying this was consistent behavior, I got it running long enough to get out to the distributor and slowly twist until the idle smoothed out and the throttle picked up. Then I tightened the mixture screws (they were wide open from last fall, when I was battling the dead condenser thinking it was a fuel issue) and adjusted the throttle until it was idling happily by itself. 

Relieved, I let it run for about 10 minutes and shut it down, figuring it was warmed up enough to give the Sniper a hand. The learning feature in the Sniper control unit kicks in after the engine is warmed up past 160˚, and that was what I was shooting for: I wanted it to learn how to adjust the fuel/air mixture and self-meter. Friday evening I’d pulled the water neck open and examined the thermostat that was in the engine. I figured I’d find something crustier than a wino’s beard but the passages and thermostat looked almost brand-new, which was a pleasant surprise. I put a new 180˚ unit in and closed it back up.

I hustled around the engine and got the Sniper back in place in about 10 minutes, verifying I had reconnected the electric leads to everything, said a Hail Mary, and fired it off. It started immediately, and ran a lot smoother than it originally did—but was still hunting for the right fuel/air ratio, surging and fading. I let it run for a couple of minutes, noting that the temperature was reading 178˚ but knowing that the radiator wasn’t full, and shut it down after watching the Learn setting on the control unit struggle to balance things out. 

I tried to restart after a couple of minutes but the battery sounded tired, so I hooked the tender back up and let it cool down. The Sniper says it’s reading 14 volts when the engine surges, but I’d bet the alternator is dead so I’ll source a new one after I verify its condition. 

So: I know that the timing on the engine is set more correctly than it had been. I know that the Sniper will start the engine and run more consistently than it had been. I know I probably need to adjust the timing settings in the control unit again to better match the engine, and I know that the water passages are clean—but need more coolant.

With a little more time to kill, I got my 3M automotive tape out and finally put the International badge on the rear door. Looking at the rear quarter, I decided I wanted to add the Travelall badge that belonged there too. With the taillight removed I was able to see where the bondo had filled up the original mounting holes and used a chisel to carefully scrape it away to where I could see them. Then I drilled them out and widened them until the posts on the badge fit the holes perfectly. With some more tape the badge went on easily, and now the truck looks even more legit than before. 

Puddin’s Steering Column

The guy who inspired me to build the seat lockbox for Darth just did another video where he swapped in an Ididit steering column to his ’68. His setup was a bit more complicated because his truck is a column shift and he swapped a Crown Vic subframe/GM powertrain, among other things, but he’s a lot more experienced with fabrication than I am.

Tick, Tick Tick

The stars finally aligned and I was able to drop the Scout off at the transmission shop on Friday to have the noise diagnosed. For a couple of days I’d thought it was going away but on the way to the shop it was louder than I’d ever heard it. Something definitely needs to be adjusted. I shot a video of the sound when I came to a stoplight and played it for the mechanics; hopefully it’s an easy fix and doesn’t require dropping the trans.

Last week I posted a bunch of parts for sale on the BinderPlanet and in a FB Travelall group—mainly stuff from the green truck I’m not going to need, with some other stuff thrown in. The first hit I got was on the ’61 grille and trim rings, and that sale is pending. I had a guy stop by yesterday to buy the roof rack with his son, and we wound up talking in the driveway for an hour. He’s got a Travelall body on a Durango chassis and his son has a ’61 Travelette. They looked through the other parts and he wound up buying the chrome from the green truck. I enjoyed talking with the two of them, and passed along a bunch of links and contacts for parts, window installation and upholstery. The father is considering the tailgate, and told me he’d get back to me. I’d love to get that thing out of the backyard. Finally, I’ve got a guy in Idaho interested in the steering ram setup, and he’s coordinating with his brother in Towson to come and pick it up. I’d really love to get that thing off the floor and out of the way.

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Spark Testing

My plug wires showed up yesterday, which was a surprise. After using the Scout to jump the OG-V (the dome light stayed on for some reason and drained the battery) and charging that up, I put the spark tester on cylinder 3 and turned it over: there was no spark. Then I put the tester on the coil and cranked it again: there was one initial spark and then nothing after that. This is puzzling, and clearly something isn’t configured correctly. But it checks out with what the engine was doing earlier—in previous attempts it would almost catch and then just crank.

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