Re-Recovery

Like the rest of America, I’ve been chained to my desk indoors all winter, waiting for warmer weather and the chance to get outside and pursue my hobbies in some semblance of normalcy. Being chair-bound for weeks has been bad for my health, both mental and physical. Jen says I’ve been cranky for a while. It’s taking longer and longer to leave work behind, even though it’s only steps from the living room. My neck has been bothering me for months, and my right shoulder and arm are aching each night as I store up stress—further irritated by clacking a mouse around a desk during endless Zoom calls.

Knowing the weather was going to be sunny and warm this week, I took a mental health Wednesday, loaded up the CR-V with recovery tools, and hit the road for Western Maryland. The Scout I pulled the doors from was still sitting up in the woods, and Dave, the owner, had reached out to see if I wanted anything else before it got hauled off to the crusher. I’d looked it over when I was out there the first time but had run out of warm daylight to really focus on stripping it and I knew there were a bunch of other things I wanted to grab.

I got out to Flintstone at 11 AM and met Dave in his driveway. I’d intended on bringing him coffee for the morning but missed my chance to pull off into a town big enough to feature a coffee shop—Flintstone has one general store and no traffic lights—so I was empty handed when I masked up and walked out to greet him. He was busy getting his garage straightened up and told me I had free rein on the Scout and to holler if I needed anything.

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I backed the CR-V up the hill and organized my tools for the jobs at hand. Then I busied myself with hosing all of the problematic parts with PBlaster and waiting for that to do its magic. While that was working I started with the low-hanging fruit: light buckets, emblems, any moulding I could get off (not much), simple dash parts, and other small items. The whole hood was already off the truck so that got set aside and I had full access to the engine bay, where two of my main targets lay: the steering column and the power steering box. This Scout was a 4-cylinder so there was plenty of room to work: it’s essentially a V-8 with the driver’s side cylinder bank chopped off, so there’s a huge empty space over the steering column. After some basic wrangling I got one of the two bolts on the rag joint off, but the other refused to budge; taking a break, I went inside the cab and disassembled the dash so I could get the plastic surround off the column and remove the mounting bolts underneath.

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Waiting for more penetrant to work, I went to the tailgate and picked that clean: I got the entire latch mechanism, both latch arms, the button, and the license plate mount (a hinged model, something desirable).

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Moving back to the engine bay, I put a pair of vice-grips on the stubborn rag joint bolt and was able to separate it from the PS box, and with that I got the entire steering column out. The PS box was next; after some work on the cotter pin and castle nut I was able to separate the drag link and then get the entire unit off the frame.

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While I was working one of Dave’s friends wandered up the hill and struck up a conversation: a nice man named Paul told me through a thick accent that he was a farrier and had worked on horses from Syracuse down to Virginia and everywhere in between. Fascinated, I listened to him tell stories of helping fix horses as I pulled the dashboard apart.

By 4:30 I was winding down. The heater box was rusted through along the bottom and I had no way of getting the rest of it off without taking a sawzall to the outer fender (which I didn’t have) so I left that. Packing up my gear, I drove back down the hill and made a deal with Dave for the parts I’d gotten. Then I asked if he was scrapping the old Scout 80 carcass I’d parked next to up the hill, and if I could pull the E-brake assembly off for Brian, whose pretty Scout 800 did not come with one. Some short work with the impact driver and some wrenches and it was in my hands. Walking back down the hill I spied a beat-up early 80 tailgate—the one with the embossed IH logo, not the Scout script—and made a deal for that too.

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With everything packed away in the CR-V, I hit the road and made it home at dusk for dinner with the girls. As I sped back down I-70, stinking of PBblaster, power steering fluid, and fresh dirt, I realized I had no pain in my shoulder, arm, or neck, and that I was recharged by being outside in the sunshine, working on my own time, doing something I love.

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Ha Ha

I saw this in the usual crop of sale listings and laughed my head off. This is like a time capsule of late ’80’s early ’90’s influences.

Jawbreaker was/is a seminal punk band from the Grunge days; Rock Shox made the first front suspension forks for mountain bikes in the early ’90’s (I have one on my 1994 Cannondale). Cycle News was a motorcycle magazine, back when they used to publish those. That Just Say No sticker is late 80’s. B&M, Wiseco, Bell, and Crane stickers are on every toolbox from here to Alaska.

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Video Selection Sunday

Here’s the first in a series of videos by a guy who pulled a family-owned Scout out of a field, drained the gas tank, and fired it right up after five years (I might have pre-oiled the cylinders first, but that’s just me):

Related to this, Anything Scout is making a series of videos about how to find a Scout and what to look for. It’s based on what they look for in a donor for his restorations (they are the guys behind New Legend 4X4, who are the leader in top-dollar ICON-style restomods) so they’re particular about what they are looking for, but there’s some good information in there.

More specifically, this is one they did about how to look for a Scout II:

I’m going to be adding some fog lights to Peer Pressure in the next couple of months. In a strange bit of coincidence, a link to this video by Holley popped up in my feed on how to wire a relay in an automotive application:

Not that I’d do this right now, but this is an interesting article, with links and estimates, on how to set up a car with permanent solar panels, an inverter, and a battery.

Wow

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That was fast. This 45-lb. beauty showed up on my doorstep this afternoon, and being that it’s 60Ëš outside, I had to go out, unbolt the stock bumper, and do a test fit. It looks fantastic, and the workmanship is excellent—better than I was expecting, actually. The clevis mounts aren’t flush-welded—they go all the way through to the back of the bumper through two holes and are welded on each side. The welds are clean and tidy. The bull bar doesn’t stick out too far, something I was afraid of.

It’s raw metal, so I have to pull it back off and bring it inside so it doesn’t flash rust. Then I can weld on some  lamp mounts, drill and tap license plate holes, clean it good, and spray it with some black paint.

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Recovery, Part 2

The guy out in Flintstone with the ex-dealership Scout I pulled parts from still has his truck. During my first visit I was being chased by snow, cold weather, and the sun setting, so I wasn’t able to stay as long as I wanted to pull parts, and I spent too much time heating bolts to pull a hub I didn’t directly need. I’m planning a trip back out there to grab more stuff, because I could be spending winter quarantine time refurbishing parts inside when I can’t be working outside.

I did a shitty job of remembering what to pull while I was there last time, so I’m making a list this time, in order of desirability:

  • Both front hubs—I’d like to clean and refurb both of these
  • The heater motor unit—we looked at pulling this in December, but there just wasn’t enough time to pull the fender off. It’s pretty rusty but maybe worth salvaging…
  • Inner fenders, if they are clean (moon shot)
  • The steering wheel—there’s a ton of good stuff in there, including the turn signal canceler, and I’d like to practice pulling the wheel off a spare
  • The steering box—it would be good to have a core for rebuilding
  • The lower tailgate lock assembly—the spring in my mechanism tends to jump off the cam, which means every three months or so I’ve got to break down the tailgate and reset it
  • Door strikers from both sides
  • Rear armrests—these are rare in good shape
  • 4 bolts where the windshield connects to the roof (always good to have stock spares)
  • Any side molding I can get off cleanly—I’ve now got 2 sets of door molding but I’d like to have the pieces that go in front of and behind the door. Peer Pressure is drilled for fancy exterior molding
  • The washer bottle
  • The fan shroud—I don’t remember seeing this, but they are rare on the ground
  • The interior fiberglas panels—especially the middle section over the rear liftgate, if it has the switch
  • The hubcaps, if I can find all four
  • The cowl cover
  • Any spare light buckets that are in good shape
  • Both of the 1978 headlight surrounds
  • Any good badging
  • The dome light
  • Transmission cover and plastic shift plate
  • Any of the evap gear from the rear access port
  • The ashtray—you laugh but I’ve only got one spare
  • The slider windows, if they’re still there
  • The license plate assembly—it’s a hinged model

So I’ll pack another rescue box, run out to Harbor Freight for an impact driver, buy another can of PBBlaster, and plan an early departure so that I can get as much sunlight as possible.

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Commerce

I went ahead and ordered a bumper! The way the ordering process went was a little strange; the contact from the Facebook page sent me an invoice via PayPal (keyed to the name of the fabricator) so I used my credit card to purchase it. This way I’ve got their built-in protection working for me. I got a notification from UPS that it was shipping yesterday(!!!) but then the contact messaged me on Facebook the same day asking if it was for a Scout II or an 80/800. Later that evening UPS updated me and told me it wouldn’t be delivered tomorrow, which left me with equal parts sadness and relief. And there’s no update on shipping yet.

I’m already thinking ahead to modifications and how I’m going to weld a set of brackets on under the pushbar to mount a pair of fog lamps, as well as a pair of captive nuts to accept a license plate.

I was in on a long empty zoom call this morning where I was just listening, and noticed that I was getting a lot of spam comments on oldlinestatebinders.com. I’d set up the site back in October but never really worked on it since then. I logged in and set up Akismet, which will shut the spam right down, and updated all of the themes and plugins. While I was listening, I swapped the theme and replaced the stock photos with some stuff from previous events.

Clearly, I need to get some more T-shirt designs finished and get them posted.

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Bumper Possibilities

I’ve seen a guy selling front bumpers on Facebook Marketplace for a couple of months now. They’re basic prerunner-style bumpers, with a large pusher bar, two clevis mounts, and upturned edges, much like the bumper Brian and I built. They’re built from 3″x 4″x 1/8″ box steel, while my rear bumper is 2″ x 6″.


(through the magic of Photoshop, I can simulate the look)

But the thing that caught my eye first was the price: $280 including shipping.

I did a quick google search and found the company website where they’re selling the same thing for $15 more without shipping, and so this sounded like an even better bargain. I’ve got a little less than this amount left in the Scout kitty, but I just sold a spare camera lens a few weeks ago, so I think I might pull the trigger on this.

As much as I love the ’72 grille I’ve got, and the overall look of the front my truck, there’s always been something missing. This would be a good start, and would be easily modified for a winch or fog lights.

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Rusty Parts

I can’t do much with the Scout in the shitty weather we’ve been having lately, so I’m trying to find some small things I can accomplish in short amounts of time. One of the things I’m planning for the spring is sanding and prepping my spare sheet metal, and one of the primary pieces Iive had my eye on is the white front fender from the Wheaton Scout. That truck had been used for plowing so there was a fair bit of sheet metal damage to the rear, but the main section of the driver’s fender was clean. I’ve been soaking the bolts holding the splashguard in PBBlaster for several weeks, and pulled it into the basement this afternoon to see if I could get the rest of the rusty sheet metal off.

One of the bolts came off easily, but I had to heat the rest of them with a propane torch and use a vice-grip on the retaining clip to get the rest of them them to budge. Still, anytime a bolt comes off without the sawzall is a good day in my book. I also  got the chrome strip off cleanly and scraped out the mud and gunk from the inside, and then hung it back up in the garage.

When the weather warms up, I’m going to hit it with the powerwasher to clean the metal off, then glass bead blast the rusty parts. There’s a set of dents in the front that need to be coaxed back out, and then the whole thing will be ready for a light skim of bondo, sanding and priming. The goal is to get this piece ready for final coat and then put away.

Meanwhile, I’ve got a feeler out with a local guy about a heater core from his parts truck. I messaged him about it, fully expecting to set a date to drive out and yank it myself, but he wrote back and told me he’d let me know when he’d pulled it.  I wrote back and asked him what he wanted for it, and then offered to drive out and pull it myself. Then he went dark. I’ve never had someone offer to pull something sight unseen, especially not on a Scout. I don’t want a rusty pile of shit, nor will I pay for one, so I’m curious to see if I ever hear back from him. Either way, I’d love to have a heater box I can disassemble and refurbish while it’s cold outside—I’d like a small project to tackle on the workbench.

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2021 To-Do List

It’s time for the annual List Of Things I Really Hope I Can Get To for the year of 2021. Looking back on last year’s list, I was able to get a bunch of things done—and do some others that weren’t even on the radar. The engine got degreased—I wound up buying a pressure washer, which made things much easier. I swapped in a new starter, fixed the speaker cable, and sandblasted a bunch of spare sheet metal to get the rust neutralized. Beyond that, we started work on lockable storage, I fixed both front shocks, and replaced all of the bulbs in the dash with what turned out to be bluish LEDs. So what’s in the future for 2021? Let’s review:

  • Empty and flush the radiator/engine block. I did the radiator in a hurry and did not flush it before refilling. It definitely needs some love this spring.
  • Fix the driver’s side manifold-to-exhaust leak. (2018) Yeah, it’s been on the list for a while now. Done 3/23/21! I didn’t replace the whole thing, just swapped out a bolt and tightened it up.
  • Repair and upgrade the battery tray/holddown situation. This too is on the list; Super Scout Specialists has new trays in stock, and I’d like to get rid of the ghetto bungee cord I’ve been using for 11 years. The only question is how to attach it to the inner fender—is it welded or bolted? Either way, it needs that and a plastic housing to keep the crud away from the engine.
  • Fix the wiper motor and linkage. (2019) I struggled with this last spring, trying to get the motor to bolt cleanly to the underside of the windshield frame, but did not succeed. What I have to do is disconnect the linkage to the arms, which will free up the motor to go in correctly, and then rotate the motor slightly to re-align the wiper arms. This will not be easy or fun.
  • Replace the windshield. (2016) Again, mine sucks, and I’ll have to put it in myself if I want it done; I’m sure Safelite won’t touch my frame based on how much rust I’m guessing is around the cowl.
  • Finish the locking ammo can. At this point it’s just waiting for the front lock mount to go into place.
  • Rust repair and sandblasting. I’ve got a white driver’s fender from the Wheaton scout, which has a dent in the front edge and a sheen of surface rust on the back side. I’d like to sandblast it clean, weld up any holes, lay a skim of Bondo over the repairs, and get it primed. Some basic practice with the parts I’ve got will go a long way to the eventual goal of…
  • Painting the tub. Since I last spoke to my neighbor’s father, I haven’t heard a peep, so I’m pushing this off to the maybe column and moving onwards. I don’t have thousands of dollars to drop on this right now anyway, so the priority is low.
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