Search Results for: wiper motor

I carved out a few hours this weekend to look at the wiper motor assembly, and made a little progress. I was able to unmount the motor from the windshield, link the arm up with the motor housing, attach the clip, and rotate the motor enough to get it close to the mount points. That was where things got difficult. The torque on the motor is enough that I couldn’t rotate it on all three axis to get each of the three bolts to go in cleanly. No amount of cajoling, pushing or pulling would give me the leverage I needed to get it in properly. I figure what they did at the factory was put the motor and arm in as one assembly and then link the arm up to the passenger’s wiper arm. I tried disconnecting the linkage there, but couldn’t disconnect the two arms from each other for love or money. Out of time and patience, I bolted the motor up tightly at one point, put the cowl on, and left it until spring.

Date posted: November 12, 2012 | Filed under Progress, Repairs | 2 Comments »

This evening after the sun went down, I cracked the cowl on Peer Pressure to start troubleshooting the wiper issue. I ran the engine up for about ten minutes in the afternoon when I got back from Harbor Freight; in the bag was a battery charger and a test light (along with an oil catchpan and an air fitting for my compressor).

Wiper Motor diagnosis

Looking over the connector to the motor, I put the test light on it with the key at ACC and the wiper knob on low. After I found a consistent ground, the hot wires tested good. Puzzling.

Power to the conector

I put my tester on it and got power in an acceptable range. More puzzling; it was looking like the motor was bad. I peeked under the cowl to size up the bolt positions, and…

Linkage unbound

…realized the wiper arm was sitting on the bottom of the inner cowl. Which meant it wasn’t connected at all. I reached in and verified it was completely loose. I cleaned the contacts in the connector with some sandpaper, hooked it back up, got back in the truck and turned the wipers on low. Immediately I heard the whirring of the motor. I’d never checked it with the engine off, so I celebrated with a smack to my own forehead.

Now the problem is getting the motor off the mount so that I can access the arm linkage enough to slide a spare clip on the housing. As I was coaxing the first of three bolts off the ladies called me in to dinner, so I tightened everything back up (the forecast is for 0% rain for the next couple of days), hauled all the tools inside, and called it a night.

Date posted: November 4, 2012 | Filed under Progress, Repairs | 1 Comment »

Last night I cleaned off my overloaded workbench, dug out my service manuals, and lined up three spare wiper motors I have in my stash. Right now the wipers in Peer Pressure are defunct, after three years of working without a problem.The stopped working when I was in Chestertown killing time with Brian waiting for the welder, and I got stupid and started fooling with the bulkhead connectors.

My troubleshooting workflow should look something like this:

  1. Pull the cowl cover off, disconnect the power lead to the motor, and test it for power.
  2. Check the bulkhead connector for power.
  3. Test the switch on the dash.
  4. Pull the motor itself, pull it apart, and see if it’s seized up.

But, because time is limited, I’m a curious guy, and I frequently do things out of order, I decided to pull a few of the motors I have apart to see how they work. I’m starting with one very clean motor and two that have more miles (and grease) on them, but all three are identical. I cleaned the gunk off two of them, cracked the manual, and got started.

Wiper motor surgery 1

Disassembly starts with the switch side, where the arm connects to the housing. Pulling the top off the housing reveals two contacts and a gapped brass plate, which is how the the motor handles delay. Under the plate is a round plastic toothed gear which fits into a worm screw connected directly to the motor itself.

Wiper motor surgery 2

Pulling the cover off the other side of the motor reveals both brushes and the commutator, and inside the housing, the field coils. The clean motor looks almost brand new, while the second one contained the amount of dirt I’d expect from a 30-year-old truck.

Wiper motor surgery 3

I left all the grease in place, closed the motors back up, and decided to wait until I pick up a cheap battery charger to bench test everything with 12 volts. Harbor Freight has one for $20, which fits my budget perfectly, and I may run out and pick it up this weekend.

Date posted: November 2, 2012 | Filed under Repairs | Leave a Comment »

This morning, a forum post came up on the Binder Bulletin with wiper arm information, which reminded me of a Scout story from years ago:

When I was in college, I borrowed my roommate’s Traveller to drive myself and two friends to D.C. to attend an evening seminar at the Smithsonian. On the way down, it began to snow, and it was at that point (late for the seminar, we were doing 65mph on I-295 in late January) that the wiper motor died. We found some string in his parts bin in the back and tied it to each of the wiper arms, then ran it through the butterfly windows so that my passenger could pull it back and forth, effectively cleaning off the windshield. We made it to the seminar and drove it home like that, too.

Now, at the risk of drawing the ire of anyone over on the Binder Bulletin, I’m going to repost some of the information I’ve found useful here, with a direct link and attribution. (I’m not casting aspersions on the admins of that great site, but I’ve found that information residing in web forums tends to disappear or move unexpectedly, usually at the point when I need it).

(1) If you still have the stock wiper arms, then there are only a few sources for replacements, but apparently NAPA has their 11 inch “Classic” wiper blades which should be an OEM replacement. I didn’t go that direction because I like more variety in wipers.

(2) If you want to use commonly available wiper blades, you can install ANCO replacement wiper arms. 

ANCO Part: 41-02 (Passenger Side Wiper Arm)
ANCO Part: 41-03 (Driver Side Wiper Arm)

The previous owner may have already installed these for you. You probably have ANCO replacements if the wiper arms have small gray friction discs at the end that allow you to adjust the blade angle.

Once you install the ANCO arms you should be able to use them with most after market blades.

I believe OEM blades are 11″, but I like to use 13″ heavy duty winter blades for better durability and coverage. The ANCO 30-13 13″ Winter Blades work pretty well.

Here are some sources for Wipers/Arms:

NAPA: http://www.napaonline.com Classic Blades. Not cheap, but if you’re staying stock it’s a good source.

RockAuto: http://www.rockauto.com Has the ANCO wiper arms and blades at competitive prices. Arms: $9.05, Blades $4.55 as of 01/19/09. This only issue with them is they ship from all over creation and sometimes the shipping can get out of hand for small orders of obscure products. 

Given how old my wipers look, and how hard it is to source parts for Scouts, this is great information. I used to have two spare pairs of Anco blades in my old parts bin, so I’ll have to restock. Luckily, I have a spare windshield with a wiper motor still attached and all the linkage up to the wiper blades.

Update: The Binder Bulletin went down for maintenance only a few hours after I wrote this.

Update 25 Jan 2009: I just got a friendly email from the original author of the forum post, who added this new information (and kindly passed it along to me):

  1. If you just want to use 11 inch wipers (the original length from IH), most manufacturers blades should work with the ANCO arms including (no suprise) the ANCO 3011 (11 inch winter wiper blade).
  2. If you like the increased coverage of the 13 inch blades (and who doesn’t), then you can’t use any old blade. In particular the ANCO 13 inch blades were problem. The blades themselves are high quality, but the two connectors that come with them are (a) a direct connect for baton-style arms and (b) a quick connector for baton and possibly other arms. The problem is that you can’t use the regular connector because the baton jack on the connector is too shallow which prevents the ANCO baton from clicking in. The quick connector is fine, but it makes the total arm length too long and the tip of the ANCO blade then exceeds the windshield height when sweeping.
  3. Two 13 inch blades use connectors of the correct length are the Trico 37-111 and the Duralast 13″ winter blade from Autozone. While the Trico seems to be a fine blade it doesn’t have an adapter for the 5mm bayonet of the smaller ANCO arm (the passenger side).
  4. That leaves the Duralast 13″ winter blades I found at Autozone which come with both 7mm and 5mm bayonet connectors. The Duralasts look almost exactly like the ANCOs, but they have blue instead of red tips on the end. They’re made in China (if that matters to you.)

So the current out-of-the-box score is:

  • For 13″ Blades and ANCO Arms you’ll probably need to use the Duralast 13″ Winter blades from AutoZone. No quick connects, but they’re the right length and have both 5 and 7mm conectors. A decent compromise.
  • For 11″ Blades and ANCO Arms the ANCO 3011 11″ Winter Blades are well-constructed, look good and the connector options are excellent. Their bayonet connector is 7mm, but they comes with 5mm adapters. They have quick connectors for swapping them out and their bayonet sockets can be easily unlocked from the ANCO bayonet should the need arise. The bayonet lugs on the Trico and Duralast are difficult to remove, doubly so since there aren’t any quick disconnect options.
Date posted: January 20, 2009 | Filed under Part Numbers | 3 Comments »

Now that Brian has a new Scout, we were excited to bring both of them to Nationals for the 30th Anniversary show.

Ready to Leave

He stopped by the house at quitting time and we shot the breeze in the living room while waiting for Bennett, who was finishing up work, and Ray, who had driven down from Pennsylvania and was waiting for Bennett at his house. They got in at about 5 and we hit the road soon after. Bennett and I took Peer Pressure while Ray and Brian took his Scout (as yet unnamed). Both trucks ran great to Brian’s family’s house on the West Virginia side of the Potomac River, where we were staying the night. We got in at about 8:30 and had a beer or two from the keg on the porch, and then bedded down in a camper out behind the cabin.

The next morning Brian and I were up early and ran into town for bagels, coffee creamer, and Clif Bars for the road. We fueled up on coffee, said our good-byes and hit the road by about 9:30. I followed Brian’s truck for a good portion of the trip out and back, as he’s running a 4-cylinder and doesn’t quite have the same power to climb the hills in West Virginia as I do, but his truck ran great and stayed steady at about 65-70MPH the whole way.

Stopped for Barbecue

Somewhere in West Virginia we stopped off for gas and followed our noses to a barbecue stand sitting out in a field. It was made up of a pavilion covering two giant smokers next to a rattletrap trailer, with a couple of picnic benches nearby. I selected the pulled pork sandwich with coleslaw and pickles. Holy SHIT that was a good barbecue sandwich. We all devoured our food, thanked the owners, and got back on the road. That location also got noted for future reference.

Behind the Wheel

The rest of the trip was pretty uneventful. Bennett and I switched off driving after he was somehow able to take two calls and get a bunch of work done on his laptop—the second one during a downpour. We chased and outran several storm fronts but got caught in two showers, the second of which was enough to make me worried for a few minutes. Peer Pressure’s wipers aren’t exactly sprightly, so I’d doused both our windshields with Rain-X before we left, and that really helped my visibility. What didn’t help was the rearview mirror deciding it was going to fall off during Bennett’s leg; we threw it in the glove compartment and left it there for the rest of the trip.

Rainshowers

This is the first time I’ve had her out in a rainstorm in years, and it was alarming how much water came through the bottom corners of the windshield. I’ve got to get working on one of the spares in the garage to get it cleaned up, weld some patch material inside, encapsulate the interior, and get it ready for new glass so that I can swap it out. Not that I plan on driving in the rain any more, but still.

Coming in to Troy we headed straight to the hotel and found some spots in the parking lot, which was already full of Internationals of all stripes. We knew a bunch of the people out there and immediately found ourselves split off into multiple conversations with old friends and new. At some point we checked into the hotel and moved our bags upstairs, and Brian and I took his Scout up the street to the drive-through liquor store for some beer. His Scout is beautiful but has manual steering, so I was completely unprepared for the effort it took to make course corrections at a standstill. On the road it was a dream to drive, and felt more like a roadster than a truck. I do like my synchronized first gear, though: I ground his gears more than once and winced every time I did it.

DSCF6614

Back in the parking lot we met up with a great guy named Todd from Hill Country Binders down in Texas, and shot the breeze with him. He’s got a project Scout he’s disassembled in his garage which is suffering from some scope creep. Because we ate lunch late in the day our clocks were off by a few hours so we wandered over to a local restaurant and got a booth all to ourselves. Todd explained where his truck was at present and we all offered our own bits of advice. Toward the end of our meal a man stopped by the table and told us he’d noticed our IH T-shirts and said he’d spied an old broken-down International pickup about 10 miles north of town in a storage lot, and would we be interested in it? We got his information and thanked him for the tip.

Then we wandered back to the parking lot and stayed up talking with people until about 11:30, at which point Brian and I called it a night. Bennett, ever the social butterfly, came in at around 2AM.

Morning one of the show broke early. Mercifully I didn’t feel any of the beers I’d had the night before, and the coffee at the hotel was reasonably good. We got on the road early because we’d learned the year before that all of the good parts for sale went early on Friday morning. So we hustled to Tim Horton’s for some coffee and donuts and got to the fairgrounds by about 8:30.

Lineup Day 1

Brian and I registered our trucks and parked them and we walked over to the parts selection to browse. It’s amazing what people can dig out of a shed or haul in on a flatbed: piles and piles of sheetmetal, boxes of parts, tires, wheels, hardtops, whole front clips, and a row of different trucks, some in excellent shape and some real beaters. Dan Hayes pulled a bunch of parts off his truck from Oregon and sold them as fast as he could put them down. Several trucks were pulled out on flatbeds that morning.

Parts Selection

I saw two things I was interested in and paid nothing for one of them and probably too much for the other. The first was a kick panel vent for the passenger side, which my truck didn’t have because of the A/C setup. The giant condensing unit sat directly in front of it, so IH covered it with a blockoff plate at the factory. Now that the A/C unit is gone, Bennett’s feet were roasting on the trip so I found one and got it for $5. The other thing I needed was a passenger wing window: the spot weld on the upper hinge has come loose so the window flops around in the frame. I found a decent one inside a covered trailer packed with parts (chrome, like mine) and paid $50 for it before realizing the hinge on that one was fixed with a booger weld of its own. I can probably file it down and clean it up, but I was a little bummed at that. (I have several spares in the garage but I don’t know what quality they are, and I know for a fact that the bottom weld inside the door on one of them is split).

We then sat in on Mike Moore’s body panel seminar in the big hangar, which was good but a little hard to hear. He had some excellent advice for getting doors and panels to align correctly, and some sobering views on how IH engineered our trucks to rust from the factory.

We met up with Todd and hung out with him off and on for most of the day, each of us splitting off and meeting back up at various points as we met people we knew or made new friends. At one point we got to talking with a guy in a floppy hat who introduced himself as David from Ohio by way of Colorado, and he offered us a beer. Well, we don’t mind if we do, we replied.

Wandering the grounds with David for a couple more hours, we stopped to grab a bite to eat, and he told us about his truck—which he drove in but had left in the parking lot with the hood up. We, of course, needed to see it in person, so we walked out there and looked it over. He comes from my school of thinking, in that he’d rather drive it than look at it in pieces, so there are sections of rust and multicolored panels and no driver’s seat and a big hole in the passenger’s B-pillar where he’s welded in new supports to make it driveable. As we looked over the engine Brian noticed that one of the plug wires wasn’t connected and David pulled it off to reveal a corroded tip.

After joking about how the parking lot at Nationals was the best place he could possibly have broken down, we wandered back in to the grounds to see if we could find a spare wire somewhere in a parts bin. We did in fact find a female plug wire for a Holley distributor but it turned out the insulator was too narrow. He wound up fabbing a wire and connector with some parts from another vendor and hooked things back up. (He made it home that evening). We bugged him to come back the following day and register his truck, and he said he’d think about it.

Dinner at K's

While farting around in the parking lot, I busted out my screwdriver and replaced the blockoff plate on the driver’s side with the new (old) knee vent, inhaling several pounds of dust from the insulation left on the firewall. A few tugs on the lever and fresh air was entering the cabin on the right side. Which is great, because the heater valve is stuck open.

We decided to head out at about 5PM to go get some burgers at K’s, a local diner in the middle of Troy that our friend Steven brought us to last year. We grabbed Jeff on our way out and the five of us found three parking spots on main street. K’s hasn’t changed a lick in a year, and we settled into a comfortable booth by the door where the air conditioning felt great.

IMG_7385

Back at the hotel, we downed some water and then cracked into some local craft beers with friends, talking and telling stories and meeting new people until about midnight.

Sunken Pickup

Saturday morning we were sure to get up early for breakfast so that we could stop out at the abandoned truck we’d been told about. What we found was about 10 years past its expiration date; an old 60’s model with a stepside bed, copious rust, and four tires sunken into the gravel. We walked around it and poked at the crusty bits and tried to get the doors closed after opening them (the passenger side was a bit reluctant) and said a little prayer for it. Then I handed Todd the keys and told him he was driving back to the hotel. He’d only driven one other Scout before, his friend’s, a fact I’d quietly noted the night before when he mentioned it, so I figured he needed some additional motivation to get his Scout put back together.

Once we got back to the hotel, Brian handed him the keys to the white Scout and he drove that to the fairgrounds. We all immediately went to the fuel injection seminar hosted by Bill Hamilton, who imparted 30 years of wisdom in an hour and a half. I left feeling exhausted by all that I’d forgotten to remember, but realized I wanted fuel injection a hell of a lot more now.

On my way out the door I stopped at the IH Parts America booth and picked up a gas-powered hood strut, something I’d been wanting for several years. I dropped it off in the truck and Brian and I began making our way down the first line of trucks. We kept getting sidetracked by conversations with people, remembering to look for something, needing food/water/bathroom, so I don’t know if we actually made it around to see all of the displays and vendors.

DSCF6548

Somewhere along the way we ran into David, and he had in fact registered and parked his Scout in the grounds. We spent the rest of the day on line at the hot dog stand (actually, just 20 minutes, but it felt like the whole day) and then continued down the lines of trucks. There was a ton of stuff to see, and every truck had a different story.

At about 4 in the afternoon, we were pretty beat. We wandered back to Brian’s truck and set up our camp chairs under Ray’s awning and relaxed for about a half an hour. Then we decided we’d better mosey back over to the hotel to get a reasonable parking spot before the barbecue started. We said goodbye to David and got on the road. I peeled off to get more beer, and found a spot right next to Brian in the hotel parking lot.

Barbecue Dinner

The barbecue itself was something to behold: last year they didn’t do it for various reasons, but this year Mary and Carl fed something like 650 people in under 45 minutes. I dumped all of my available cash in the donation jar and loaded up a plate with food. meanwhile I struck up a conversation with Matt from California, who has several Scouts (surprise) and lots of good advice.

Then we all oriented our chairs toward the bed of a pickup where Ray was preparing to auction several tables worth of merchandise. This year, as with last year, I didn’t win anything, but the raffle and and auction were fun.

Raffle

Sunday morning we woke as early as we could and fueled up in the lobby of the hotel. Other folks were gearing up to leave, and we said our goodbyes before loading the trucks. We decided to make a stop at Super Scout Specialists, which is now directly on our route home, as they were open for several hours that morning. The new shop is, I’m told, much larger than the old one, set in a smaller town outside of Springfield, with a huge showroom and warehouse on one side and a long machine shop on the other. The whole thing is impressive. I’ve wandered through Scout vendors before, and I’ve stumbled through parts barns before. This is a well-organized, spacious collection with tons of inventory.

DSCF6595

We stopped for some photos in the parking lot and then got back on the road; we had a long day ahead of us. Bennett and I switched off driving again, which made the trip easier to manage, but the heat and humidity had come back in earnest, so we were much hotter than on Thursday. We straddled weather fronts through most of Pennsylvania—tornadoes to our north and thunderstorms to our south—and only hit one section of rain the whole way. Somewhere in West Virginia we hit traffic due to a lane merge, and I noticed the temp gauge creeping up past the edge of the white indicator line. It settled somewhere about 1/3 of the way along the line and stayed there even as we stopped and started and went no further. I think this is going to be my new normal in this truck, but I’ll have to try putting a real temperature sensor on it to see what the actual reading is.

IMG_7428

We stopped off in West Virginia to transfer gear and pick up Ray, and said goodbye to Brian, who was going to stay over at the river. Then we headed back to Catonsville to drop off Ray, who still had a 2 hour drive to his house in Pennsylvania ahead. I drove Bennett back to his house and then came home, happy to shut the truck down at 8PM after a long day on the road.

By my recordkeeping, the gauge on the truck says we drove 955.6 miles, including back-and-forths to the event and hotel. Google says we drove 1051.2 miles, give or take a few—the discrepancy is due to the larger tire size vs. stock speedometer calibration. We put a total of 89 gallons of gas in the truck, which averages out to about 12MPG. Not great, but it could have been worse—and, we did a lot of climbing through West Virginia and Pennsylvania.

Some things I need to address:

  • The fuel tank still leaks from the top when it’s filled, which isn’t the safest situation in the world. I guess I’ll have to drop it and reseal the sending unit. I should also rig up a pressure relief system—I wonder if I still have any of the evaporation gear in the driver’s quarter.
  • I have to reinstall the rear-view mirror.
  • I have to replace the passenger’s wing window. It sucked to have to keep that closed the whole way home.
  • I need to readjust the wipers: the wiper arms are oriented too low to the windshield so the bottom of their arc is somewhere below the gasket. I have to open up the cowl and properly fasten the wiper motor anyway.
  • I should have the coolant system properly flushed now that we’re home.
  • I’d love to clean the underside of the transmission tunnel and cover it in Dynamat… but I don’t know if I’ll ever get to that.
Date posted: August 20, 2019 | Filed under Inspiration, Trip Logs | 1 Comment »

Wow, I actually knocked a lot of stuff off the 2018 to-do list. Tires, Hagerty insurance, and Hydroboost are all some big accomplishments compared to years past. I’m feeling pretty good about everything, and Peer Pressure is running strong. Still, there’s more that can be done:

  • Buy a new aluminum radiator and install it. Climbing the hills out of West Virginia I noticed the temp gauge climbing perceptibly, something I’ve never seen it do since I replaced the water pump 9 years ago. The overflow bottle isn’t hooked up because the nipple at the filler neck came unbrazed years ago, and the cooling system needs a flush anyway. Done!
  • Oil and gear oil change. It’s been 8 years since the first one, and even though mileage is low, she could use some new fluids.  Done! This time I’m going to put Rotella 15W-40 diesel in, for the additional zinc. I didn’t use Rotella, however.
  • Sandblast, paint and install my spare set of valve covers. I’ve got a truck valve cover set with a long filler neck, and now that the Hydroboost is installed I can actually use them. This will make the addition of oil easier (and cleaner).
  • Buy caster shims and install them. There’s more work to do to fix the new steering issues. Done!
  • Fix the heater linkage so that the heater actually shuts off. The valve in the engine compartment is stuck open, and needs some work to loosen up.
  • Fix the windshield wiper motor mount and linkage. The wiper arm on the passenger side is too low and strikes the edge of the windshield, and the whole thing is very slow.
  • Buy a 4×10 speaker and install it in the dash. So that I can hear the stereo at speed. Done!
  • Re-route the speaker wire. This has been needed for 9 years.
  • Rebuild the spare carburetor (finally).
  • Buy a hood gas strut and install it. It would just be so much easier to open and close the hood this way. Done!

Previous yearly to-do lists

Date posted: September 9, 2018 | Filed under To-Do List | 1 Comment »

Nothing much to report around here. I dug out three spare wiper motors and brought them inside to the bench for winter work. The Scout was out for a brief errand this afternoon before the rain and wind hits. I put the top on tight, rolled up the windows, and battened down the garage, hoping that Sandy passes us by.

Wiper Motors

4 Speed

Date posted: October 27, 2012 | Filed under Future Plans | Leave a Comment »

Now that things are getting cold outside, I’ve got to focus on things I can do inside. One thing that’s been bugging me since they stopped working are my wipers, which has proven to be problematic when it rains. I’ve got two spare wiper motors in my stash to work with and a can of electrical cleaner; I need some bearing grease to repack the interior and a clear set of instructions as to how.

1. My first clues about wiring are on the Binder Planet here:

It is a three wire motor with the common being the internal ground.
The wires to and from the Scout switch are:
82 +12 hot
82A +12 after going through breaker, feeds the park switch on the wipers, ( Green wire on Wiper plug) and hot into the switch.
82 B feeds high speed on the wipers, ( Black wire on wiper plug.)
82 C feeds low speed on wipers, (Red wire on wiper plug. )
A 187 goes to washer motor, on this setup, I have here, it`s a green wire, the rest of the wires are black..
The Scout switch in low speed position closes the circuit from 82 A to both 82 B and 82 C wires,
In high speed it closes the circuit from 82 A to 82 B only.

Also,

Check for frozen/binding linkage, especially the wiper pivots. Also running a separate ground from the motor case to the body helps, lots of times the ground path through the motor mounts isn’t very good and gets fixed accidentaly during motor replacement.

2. Key information for inside bench testing is here:

I would clean the inside good with electric parts cleaner. Then bench test it with a battery charger.
Trickle charge 2 amp for low, and 10 amp fast charge for high.

So, if and when I ever get some free time, this will be my next project.

Date posted: October 11, 2012 | Filed under Repairs | Leave a Comment »

So, now that the carb is working correctly, I’m looking at small, inexpensive things that I can accomplish next on a tight time and money budget. There are a ton of things that are crying out to be worked on, unfortunately.

job cost
Pull the windshield cowl, pull the wiper motor, and replace with a working unit. rebuild replace $???
Disconnect and pull out the A/C dash unit (for easier access to the dash electronics) $0
Swap out the dash plastics with replacements $0
Pull the emergency brake assembly, wire wheel it, repaint, and replace $0
Take the old mirror off the door and replace it with the stock mirror – SSII mirror installed 9/1/12 $40
Replace wires and plugs with the new set in the garage. – Installed 8/19/12 $0
Buy some Peel & Seal and apply to the trans tunnel and firewall. $25
Buy some kind of carb soak and dunk the spare Holley 2300 in it for an initial cleaning. $10
Borrow a welder from someone and weld in some angle iron to the bases of the bucket seats $?
Paint, mount, and install the original bucket seats $0
Re-route and run new heavy speaker wire, solder all connections and heatshrink $0
Degrease the engine $0
Fix the emergency brake release handle Mostly done; might need to replace the handle $40
Buy a new fuel tank sender, J hooks, gas lines, drop and replace the gas tank, diagnose the gauge issues $70 + hoses
Pull the driver’s door apart (again) and replace the scissors mechanism (again) $0
Pull the speakers and install foam baffles $0
Replace both battery cables. $0
Buy a can of engine degreaser and clean the firewall. $8
Pick up a box of ten dash bulb sockets and bulbs and replace everything in the dash that doesn’t work. (gauges done 1/11, speedo still needs work) $15
Grind out the rust in the passenger floor, interior wall, and door flanges, then POR-15 and cover with some kind of finish coat. $25
Pull the radio from the Jeep and install it in the Scout. $0
Put a pair of inexpensive 6×9 speakers in the rear fenders $30-50
Drop the third rear bench seat in and see if it fits.
$0
Date posted: July 12, 2010 | Filed under Future Plans, Repairs | 1 Comment »

Short-term plans (mostly involving time and a little money)

  • Replace and fix the dashboard lighting
  • Fix the radio while the dash is out
  • Continue chasing down the fuel sender issue
  • Correctly seat the windshield wiper motor
  • Vacuum out all the crud in the fenders (through the cowl or remove the fenders)
  • Add locking lug nuts
  • Reroute the speaker wires
  • Fix the loose handle on the passenger’s side
  • Replace solid windows in the traveltop with sliders
  • Weatherproof the new top
  • Clean the soft top, clean the windows
  • Replace the steering wheel
  • Go through the mechanicals in under the hood and check everything out.
  • Repair the hole in the soft top
  • Clean up the windshield glass, inspect the cowl and see if it’s in worse shape than the one I’ve already got
  • Clean and reinstall all the gasketry on the firewall
  • Wire brush the spare windshield frame to see how bad the cancer is
  • Replace the windshield wipers with modern blades
  • Get it in the garage.
  • Get it registered, tagged, and insured (probably with historic plates).
  • Change all the fluids – coolant, oil, diff oil changed 9/09
  • Change the plugs and wiresplugs and wires purchased 10/09, installed 8/12
  • Clean out the tub and wire-brush all the rusty sections. Bedliner sprayed 9/13
  • POR-15 everything that even looks like it might rust. Bed and walls coated 9/13
  • Pad the rollbar with some pipe insulation and ziptiesAdded an original rollbar cover and pads, 4/13
  • Pull out the bikini top and check the fit
  • Ground the rear lights correctly so that the indicator goes out
  • Replace the dead headlight
  • Get the windshield wipers and washer squirters working
  • Clean up, re-grease, and replace the window scissor mechanisms, latches, and locks. Then reinstall the door panels.
  • Buy a new set of Service Manuals – Christmas gift, 2011
  • Pick up a good come-along in lieu of a winch

Long-term plans (mostly involving lots of time and money):

  • Coat the underside with bedliner
  • Spray it with some color other than purple
  • Add some kind of heat reflective matting.
  • Sand the high points in the paintjob down, and get it ready for a new color
  • Pull the dashboard, strip it, and repaint (or replace)
  • Yank out the nasty seats and replace themBucket bases purchased, PT Cruiser seats installed 3/15
  • Find a good rust-free steel hardtop. Purchased 3/13
  • Buy a new gas tank and sender, drop the old one and install the new one Installed 6/11
  • Buy a Hi-Lift jack so I might actually be able to change a tire
  • Coat the interior with some sort of bedliner (Line-X, Rhinoliner, etc). Installed 9/13
  • Buy some new weatherstripping for the doors and tailgate Installed 10/13
  • Replace the inner door liners with originals (or repaint the purple ones)
  • Pull the dashpad and put in a replacement — black replacement installed 10/09
  • Replace the stupid radio with a cheap removable-faceplate version, install some cheap speakers in the 6×9 cutouts
  • Buy a Tuffy console for in between the seats and install it
Date posted: June 16, 2010 | Filed under | 2 Comments »