Windshield Update

I had a bunch of time on Labor Day to fart around, and after a leisurely start in the morning, I got to work on the windshield project. The first part was sanding the chassis encapsulator drips off and prepping the surfaces for primer. I started with the back and worked my way over to the front, polishing everything with 1000 grit sanding blocks. After the majority was covered I used seam sealer on the top and sides, closing up the areas where pinch welds were all that IH used, and let that sit.

The next big question, based on the plan, was: how easy is it to swap out windshield frames? I’d pulled a whole frame off a truck back in 1999 or so, humorously enough right up the road at West End International, but I don’t remember how easy or hard that was twenty-plus years later.

The frames are built with two braces on each side. The braces mount to the top of the cowl with two bolts and a third on the passenger side to adjust up or down. The A-pillars are built with access panels to reach each of these bolts, but it’s a lot easier to see and adjust things when you can reach them, and for that I figured the fenders might have to come off. I’ve never had the fenders off this truck or Chewbacca—I’ve probably pulled ten different fenders off of other Scouts in the past, but not the two I actually own. I had no idea what to expect. There are somewhere between twenty to twenty five bolts that hold each fender in place, and all it takes is one frozen bolt to ruin an afternoon. Knowing that I was probably doomed at the beginning, I got the impact driver out and started working. And to my shock and surprise, all of them came out with little to no problem.

Actually getting the fender off took a little doing—the space between the door and fender is small—but when I figured that out I could see what I was dealing with. The well at the bottom below the kick vent was full of twigs and leaves; I’ll have to vacuum the other side later this fall. Somebody had gotten in here and hit everything with POR-15 or some other encapsulator, because it’s all in excellent shape. The inner fender is relatively solid except for some rusty spots in the front corner, so I’ll have to repeat this process and hit it with encapsulator.

What I found was that I can’t really see much of the bolts or their mounts from the front side, and there isn’t much gained by pulling the fender at all. The only advantage would be to hit the back sides of the bolts with PBBlaster, something I forgot to do before I rehung the fender.

I did, however, spend time doing something completely useless: I pulled two of the spares off the wall in the garage and hung them on the outside of the truck for shits and giggles.

Oddly, I’m not that upset with how the white fender looks! I don’t think I’d ever paint this truck white, but it’s got an interesting appeal. I wonder if my opinion would change if I hung one of the red doors on it instead of the purple.

It was due to rain in the afternoon, so I got things put back together quickly, finished sanding the windshield frame, and put everything back into the garage. I decided I’d stick with the current paint theme and keep the new frame red, so the color I chose is Chrysler Flame Red, which is close enough to what I’ve already got.

After Amazon dropped off the paint, I sanded the frame once more, wiped it with a tack cloth, and prepped it for paint. I was thinking Flame Red was going to be light and bright, like IH Red, but it appears to be a lot brighter than I was bargaining for. After one coat from the Duplicolor and some quick sanding, here’s how things stood:

I’m considering covering this with International Red, which has more blue and isn’t quite as bright. I’ve got a can of Ace implement paint, basically made for covering scars on farm equipment, and I’m thinking I’ll sand the Flame Red smooth and put a couple of coats of this on it, because I like the color much better.

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15 Minutes to Heat

Owning an antique vehicle requires keeping a number of lists. There’s the standard to-do list; there might be a list of parts sources, a list of trusted mechanics, maybe a mileage or expenditures list, and several how-do-I-do-this-again lists. I’ve got all of these plus about twenty more, and one of them is the why-did-I-forget-about-that list. This list contains all of the dumb little things I should have handled ten years ago when I first got the truck, or stuff I realized was broken years ago and have never gotten around to working on.

One of these forgotten things popped up last night on my way home from Southern Maryland last night. I had the top down and was driving home at freeway speed around 9PM in shorts and a T-shirt. Now, I’m not the biggest of guys—through some freak of genetics my BMI is still exceptionally low at this age, so I don’t retain heat well. By 9:30 I was pretty chilly. I had the chance to put a long-sleeve shirt and a windbreaker on at a red light but my legs were cold. Ordinarily it would be a very easy thing to turn the heat on, right? Well, not in Peer Pressure.

See, the valve controlling the heater core has been almost frozen shut since I’ve had the truck. I could get into the engine compartment and open it with a pair of pliers—which is how it stayed through most winters—but it’s not optimal for September days when the daytime temps are in the 80’s and the nights go down to the 50’s. Having it finally be adjustable from the cabin would be great. I drove home with a blanket on my legs for part of the drive, swearing that I was finally going to handle the situation this weekend.

I’ve had a new valve handy since I refurbished the heater core, so today I took about fifteen minutes to pull the old valve off and replace it with the new one. The hardest part was loosening the hoses from the old metal parts, but with a pair of pliers and a nut driver it swapped in pretty easily. Now the lever on the dashboard opens and closes it with ease; I should be in much better shape this fall.

Meanwhile, the Duplicolor I ordered specifically this weekend suddenly got delayed, so I can’t paint the windshield frame over the long weekend like I was hoping. I’ve got primer and sanding pads here ready to go, so I can prep it ahead of time, but I would really like to get color on it before it starts getting colder, and work toward getting the new glass installed before October.

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August Scouting

Peer Pressure has been running like a champ; I’ve taken her down and back to Southern Maryland twice in the last two weekends, riding with the top down under sunny skies, with the tunes on, and the dog dozing in the backseat.

I had a couple of hours to kill this weekend and used them to prepare the spare windshield for paint, based on my plan. I spent a couple of hours grinding as much of the remaining rust out of the visible sections as I could and then hit them with encapsulator. Then I used my can of Internal Frame Coating to cover as much of the interior as possible; I thought it might cut down on the rattling of rusty material inside the frame, but it did not. When I sat the frame on the ground to spray the second one, it dripped the material on parts I’d already sanded smooth, so I’ll have to do that again.

I’ve got to hit it with lighter primer anyway before it gets a color, so there’s more sanding in my future. I bought two cans of Duplicolor’s Chrysler Flash Red, which seems to be a lighter shade that will approximate the original IH shade of red on the current windshield.

A couple of weeks ago I sent off two packages in the mail—one to my internet friend Lydia in Austin, containing an Old Line State Binders T-shirt and a bunch of stickers in trade for the beautiful Austin Binders shirt she gave me. It wound its way through the post office and she finally got it yesterday (I was getting worried).

The second was a handful of stickers to Super Scout Specialists; they’d posted a call for stickers on Insta for the window on their front door, and in return they’d send a bunch of theirs back. I ran a new set of Peer Pressure stickers with my handle and hashtag more prominently visible and sent them off, and yesterday I got a bunch of cool stickers back from them—including a version of the famous Super Scout illustration from the 70’s. I gotta figure out where to put this one.

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Obession Update

I’ve been scouring the classifieds for the last six months, looking for some kind of a project vehicle to work on. Peer Pressure has been running smoothly all summer, and I’ve been hesitant to mess with anything (the First Rule of driving an antique vehicle: if it’s running, don’t fiddle with it) but I’m looking for a project I can tackle on the side to scratch a couple of different itches. It’s gotten to the point where there are some nights that I wake up and spend an hour going over the details of a project I don’t even own.

The current market reflects a wide range of options and prices. There are factory-fresh trailer queens available for high five figures, as well as piles of rust for scrap value; and then there are people who think a clapped-out shitbox buried in a field is suddenly worth thousands.

I started obsessing about pickup trucks last year when I was working on the schoolbus, and that kicked back in when I was doing a lot of hauling at my FIL’s house. A pickup would solve a lot of problems: all of the debris and crap is contained outside the cab of the vehicle; the bed is larger and can hold more stuff than the Scout. Several pickups have come and gone, but the right truck within the right distance and right price range hasn’t appeared yet.

Ideally, I’m looking for something in the ~$2K range. I don’t need for it to run (I’d actually prefer it didn’t) and I don’t need for it to be complete. If it’s a pickup, I’d like for the body to be in decent shape, the glass to be present, and the hidden sections of the cab to be solid. If I’m looking at a Scout, I’d like to see the outer body in decent shape, but if the floors are crusty, I can deal with that—I’d actually like to practice welding using that as the project.

There’s a guy who listed a Scout 800 on Marketplace about three weeks ago. He posted pictures of a topless, doorless blue Scout sitting in a forest with plants growing in the rear bed. It looks mostly complete otherwise, and it would be the perfect project vehicle—at least through the photos presented—if only the seller would respond to me. I’ve messaged him about eight times since he posted it, but it’s not been taken down and I’ve heard nothing from him. It’s only miles from here and it’s something I could tow home with a dolly trailer; the price is perfect. It looks exactly the way I want it to; I’m not interested in perfect paint and laser-straight panels.

I guess what I’m looking for is something I can tear down (within reason) and not worry about having to get it back on the road by the end of the weekend; I’d love to practice welding skills on the floor of that ratty Scout and get it sturdy enough to drive, then take it over to Brian’s and use it as a testbed for an EV conversion. I really want to buy some metal and bend it and start shaping things with it.

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Cloudy

I drove back from the Eastern Shore last week, heading west into the sunset, and was reminded once again how beautiful that side of Maryland is, and at the same time exactly how shitty the glass in my current windshield is. It’s covered in small chips and nicks, so when the low sun hits it, I can’t see anything in front of me. I’ve literally driven with my head out the side of the truck in situations like this, which works fine for short trips to the store but gets very dangerous when merging onto a highway at 60mph.

I’m thus eyeballing one of the windshield frames in my garage and moving ever closer to swapping it out with the frame on the truck. At this point I’m trying to decide whether it’s a better idea to pull the glass out of the existing frame and replace it with the new gasket and spare glass, or just mount the whole thing in the spare frame and swap windshields. The former is filled with uncertainty; who knows what shape the metal is under the gasket on that unit? My guess is that it’s pretty crunchy under there, but I don’t know for sure. The latter solution is also problematic; mounting a whole windshield can be tricky with things like panel gaps and hidden bolts. But at least the engineers at IH made it removable in the first place; I’m lucky it’s even a possibility.

I’m leaning towards the second option, because I know what shape the inside of the spare frame is in, and I’d like to replace old parts with newer better ones as much as I can. I can also mount and prep the windshield wiper motor and linkage much easier on the spare frame than I can on the truck. With that in mind, here’s what has to happen, in order:

  1. Spray rust encapsulator inside the entirety of the frame
  2. Clean up the metal lip in a few places to make mounting the gasket easier
  3. Sand and paint the frame properly to cover the primer and encapsulator
  4. Hit the whole thing with clear coat to protect it
  5. Mount the metal lip and snaps for the soft top (this will be much easier on the bench than on the truck)
  6. Check, lubricate, and prep the wiper motor and linkage
  7. Install the gasket and glass in the finished frame
  8. Pull the old windshield off the truck
  9. Replace it with the new one
  10. Mount the rearview mirror much higher.

I’ve got the encapsulator. I think I’m just going to spray the outside with aerosol Duplicolor, as buying a $100 quart of paint to shoot out of a $100 gun I don’t even own seems a bit expensive. And the shape of the frame lends itself to aerosol as well; I don’t have to worry about smooth coverage on a wide flat area.

The big thing is pulling the old frame off and putting the new one on—I think I’ll probably pause at step 6 and cut the old glass out of the frame just to see how that one looks before trying to pull it off. If it’s relatively intact and just needs some light cleanup, I might just keep it on and pop the new glass in.

I’m still doing a lot of traveling on the weekends to my father-in-law’s house, but I think I can squeeze some time in during the next few weekends to knock out the first five items on that list. Now, the big question: which color do I use to paint the spare windshield? Should I stick with red, or go with something completely different?

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#goals

I saw this lovely ’72 Scout on Marketplace yesterday and grabbed a couple of the pictures. This is a beautiful shade of green, and the grille/wheel combination works perfectly. I think the only way it could get better is if the top was white, leaning further into the ’70’s vibe.

BTW, The guy wants $42,000 for it.

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Texas Meetup

On our way down Congress Street in Austin last week, I was looking up at the beautiful neon signage when Finley said, “Look, there’s a Scout.” She was right: a red Scout II sat out on the street with the words Hotel San Jose on the side; apprently it’s pretty famous there but hasn’t moved much lately by the looks of the dried leaves on the front seats. I posted a picture on Instagram and one of the local Scout owners I follow liked it and asked if I was in town on Monday; she was going to be at a car meetup and would put the word out to the other Scout friends in town.

Sheepishly, I parked our rental Buick around back; lined up in front of the bar were a ’65 Chevy pickup, a ’70 Ford pickup, Lydia’s beautiful Scout II, an absolutely evil-looking early 70’s Nova, a ’56 or ’57 Belair sedan, and a mid 60’s Ranchero. After I grabbed a beer, I got to talking with Lydia and she told me about how she found her Scout; presently a couple of Scout 800’s rolled in, followed by a third she’d never seen before, and then a huge lifted Traveler. I met a bunch of new folks—atxscout800, seatruckn, and a couple of other folks not on the ‘Gram.

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We talked trucks and Austin and music and other stuff and generally had a great time. At one point I looked around and a blown El Camino had arrived, several customized vans, a first-gen Mustang, an absolutely spotless ’68 Pontiac Tempest, a beautiful ’60 Chevy Sport Coupe, and other beautiful cars. I hung around until about 10, when the crowd started thinning, and left with a sweet ATXScouts T-shirt, a couple of stickers, and a big wide grin on my face. Thanks, Austin!

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Threadbare

I’ve been noticing the stitching on my $50 soft top coming apart above the rear flap for a couple of weeks now, and it’s been accelerating. Where it started out at an inch long, it’s now about  a foot and a half long and getting worse. Some of the threads have rotted and are giving way, but some of the canvas is ripping as well. I decided to pull the whole thing off and switch it out for the dark brown top from Chewbacca for the rest of the summer until I figure out a way to repair it.

This is the first time I’ve had this top on this truck. It’s a snap model like the tan top, so it’s a simple switch. But there are differences in the design—this one is clearly an early production version while the tan top is  newer. The main differences are around the front windows; on the tan model they sewed a set of padded baffles over the top of the windows so that rain wouldn’t drip inside the cab. The flaps that fold under the window frames are smaller and have less velcro surface area. And there aren’t any straps built into the back corners to hold the top down to the body.

It’s not very pretty. The color combination isn’t to my taste, but the top itself is in excellent condition. I’ve got some spare nylon strap and quick-release buckles left over from my last repair job, so I’m going to make another set of straps for this one. Finn and I took it for a test run this afternoon and the velcro held up fot ten minutes at 65mph, which is more than I can say for the other two tops. But if need be, I’ve got enough mil-spec snaps to modify the flaps like I did with the other two.

It’s hard to believe I’ve gotten this much use out of these tops—all three of them are over 20 years old and showing their age. But with some careful repairs I think I can get a couple more years out of them.

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Recovery Items

This week I built an auxilliary fuel delivery system out of a boat tank, a cheap fuel pump, some spare wire, and $25 of hose. The tank is a 3 gallon West Marine unit I got on sale, with a quick disconnect and a handy gauge built in. The pump I found on Amazon, which pushes at 2.5—4psi. Everything I’ve read about the Carter AFB says it likes up to about 6psi, so I figure we’re in good shape. I soldered clips to some extra wire I had on hand and lengthened the reach of the pump, so we can disconnect it quickly from the battery if need be. The big question now is what size the fuel inlets on the carb actually are; I’ve got three Thermoquads sitting in the basement, but none of them have a screw-in fitting so I’m taking a wild guess, and the information on AFB carbs is spotty at best.

I built this to get the Chrysler moving under her own power, but the universe seems to have further plans for us. In the last month I’ve been approached by two separate people with Scouts who need help getting them running again: I drove Finn to karate practice a couple of weeks ago and one of her instructors told me she’s got a Scout under a tarp in her backyard. Naturally I offered my help to get it running. And last week a neighbor walked up the driveway and asked me for some help: his friend has a Scout that’s been sitting in a garage for years and he wants to get it running again.

Clearly I have been noticed as the Scout Guy, and more confoundingly, the Get This Scout Running Again Guy; I’m pleasantly surprised and somewhat intimidated by this development. Hopefully I can live up to it.

 

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Little Red Pickup

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I’ve been keeping an eye on the classifieds for months now, looking for a particular kind of truck to appear. I’ve always liked the lines of the C model IH pickups of the 60’s; there’s something very unique and interesting about the shape of the cab, how it meets with the hood, and how the lights and grille were adapted over the years to fit the lines of the truck. Both the square and stepside beds look good, and I’d be happy with either one; the longer stepside beds feature a divot in the driver’s wheel well to fit a spare—a feature that originates with roadsters of the 1920’s with spare wheels mounted behind the front fenders.

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The interiors are spartan and utilitarian, but there’s a real nice design language around the later dashboard design, and the non-linear, organic shape of the inside door cards is very 60’s. In short, I’d love to have one of these, and it’s been on my mind a lot in the last couple of months.

I wrote about the last one to catch my eye late last year, but I waited too long and the listing disappeared. On Saturday a little red 1100B appeared out in East Baltimore for a low price, and I sent Brian a text with the listing:

After some back and forth with the seller, I drove out to look at it Sunday evening.

Having really looked over some of the pictures before arranging the meet, I knew what to expect, but as always, seeing things in person is so much better. This truck actually has a lot going for it; the 6-cylinder IH engine sounded good even though the seller couldn’t keep it idling without staying on the gas. The rear bed is in decent shape except for some rust holes in the center and dinged-up rear caps. The tailgate is rusty in several places but does open and close. The back of the cab is in good shape. The doors are decent, close correctly, and the rockers and sills are in excellent shape. There’s a hole the driver’s side floor. And everything is there except for the headliner. The front of the cab is crispy, though—where the cab meets the fenders is rough and the fenders themselves are junk. The front valance is rough. It looks like someone parked it with the nose hanging outside a garage door, and all of the weathering happened in front of the windshield.

For the motivated buyer it might be a good project—but there were enough strikes against it that I decided to pass. If the cab had been solid, I could have found two replacement fenders. If it was a floor shift instead of a three-speed column I might have looked twice. If the bed and fenders were in better shape, it would have been worth buying to wait for a donor cab. But this wasn’t the truck for me. I’ll keep looking, and maybe the right one will show up.

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